IE 386 Homework 4

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Purdue University *

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386

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Industrial Engineering

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Dec 6, 2023

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pdf

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3

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IE 38600 Work Analysis and Design I School of Industrial Engineering, Purdue University Homework 4 Please type your answers into this MS Word Doc and submit it through Gradescope. You are asked to perform an evaluation of three different repetitive lifting tasks performed by line operators on an assembly line. A quick observation of the workers indicates that the operators use two hands to perform the lifts and there is minimal additional manual materials handling performed. You have gathered the following workspace dimensional information for each of the tasks using a tape measure, goniometer, and stopwatch. [15 points] TASK 1 H1 = 14 H2 = 18” V1 = 10 V2 = 30 A1 = 0 o A2 = 45 o to the right Freq = 2 lifts per minute Coupling = Good 30 minutes per day Load weight = 22 lbs TASK 2 H1 = 16 H2 = 20 V1 = 64 V2 = 60 A1 = 55 o to the right A2 = 35 o to the left Freq = 6 lifts per minute Coupling = Good 6 hours per day Load weight = 8 lbs TASK 3 H1 = 27 H2 = 16 V1 = 28” V2 = 72 A1 = 0 o A2 = 25 o to the left Freq = 1 lift per minute Coupling = Fair 8 hours per day Load weight = 42 lbs On the next page use the NIOSH Lifting Equation to evaluate each of these tasks.
TASK 1 H1_____________ HM1 _________________ H2_____________ HM2______________ V1_____________ VM1_________________ V2_____________ VM2______________ A1_____________AM1_________________ A2_____________AM2______________ D______________DM1________________ D______________DM2_______________ F______________FM1________________ F______________FM2________________ C______________CM1________________ C______________CM2________________ RWL1______________________________ RWL2______________________________ Overall Lifting Index for this job____________________________ Question 1: What changes would you make to the task to reduce the Lifting Index Value? Question 2: Recalculate the RWL and LI with the specific changes you would make to the task. TASK 2 H1_____________ HM1 _________________ H2_____________ HM2______________ V1_____________ VM1_________________ V2_____________ VM2______________ A1_____________AM1_________________ A2_____________AM2______________ D______________DM1________________ D______________DM2_______________ F______________FM1________________ F______________FM2________________ C______________CM1________________ C______________CM2________________ RWL1______________________________ RWL2______________________________ Overall Lifting Index for this job____________________________ Question 1: What changes would you make to the task to reduce the Lifting Index Value? Question 2: Recalculate the RWL and LI with the specific changes you would make to the task. TASK 3 H1_____________ HM1 _________________ H2_____________ HM2______________ V1_____________ VM1_________________ V2_____________ VM2______________ A1_____________AM1_________________ A2_____________AM2______________ D______________DM1________________ D______________DM2_______________ F______________FM1________________ F______________FM2________________ C______________CM1________________ C______________CM2________________ RWL1______________________________ RWL2______________________________ Overall Lifting Index for this job____________________________ Question 1: What changes would you make to the task to reduce the Lifting Index Value? Question 2: Recalculate the RWL and LI with the specific changes you would make to the task.
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