Final Design Document (1)

Honda Window Function Tool Team Design Document Industry Product Sponsor: Dan Connolly Academic Project Advisor: John Schrock ENGR 5901.02 SP2022 January 25, 2022 Team Members Ben Kline (ECE) Collin Lang (ECE) Dustin Keam (Agricultural Engineering) Chay Zheng (ECE) Peter Rulkov (Engr. Physics/ ECE)

Window Function Tool Team Design Guide 2 Change of Notice Page Revision Number Reviser Reason For Change Date 1.0 Team Added Chapter 1 10/01/2021 1.1 Team Revised structure and content of Chapter 1 11/07/21 2.0 Team Added Chapter 2 11/07/2021 2.1 Team Refined document design and language 12/08/21 3.0 Team Added Chapter 3 12/08/2021 3.1 Team Revisions to Front Matter, Chapter 1, Chapter 2, and Chapter 3. 1/25/2022 4.0 Team Added Chapter 4 4/18/2022

Window Function Tool Team Design Guide 3 Table Of Contents List of Figures Figure 1 Portable Voltage Powered Tool Page 9 Figure 2 Station Tethered Voltage Powered Tool Page 9 Figure 3 Arduino with Simple PCB Preliminary Circuit Layout Page 15 Figure 4 Arduino with Custom PCB Preliminary Mechanical Layout Page 17 Figure 5 Custom PCB Design Circuitry Page 18 Figure 6 Custom Design PCB Housing Page 18 Figure 7 Linear Power Supply Module Page 19 Figure 8 Internal Circuit Design Page 23 Figure 9 Makita CXT Battery Page 24 Figure 10 Makita Replacement Terminal Page 24 Figure 11 Female Banana Plug Connection Page 25 Figure 12 Banana Plug Connection Placement Page 25 Figure 13 Structural Design Page 26 Figure 14 Structural Dimensions Page 26 Figure 15 Connectors and Internal Crimps Page 27 Figure 16 DR Door Couplers: Door Harness (part-1) Page 29 Figure 17 DR Door Couplers: Door Harness (part-2) Page 30 Figure 18 AS Door Couplers: Door Harness Page 31 Figure 19 RR R Door Couplers: Door Harness Page 32 Figure 20 RR L Door Couplers: Door Harness Page 33 Figure 21 Prototype Multi View CAD Drawings Page 41 Figure 22 Prototype Multi View 3D Model Page 42

Window Function Tool Team Design Guide 4 Figure 23 Battery Connector and Adapter Assembly Page 42 Figure 24 Precision Subtractive Manufacturing Page 44 Figure 25 Internal Paint Failure Analysis Page 44 Figure 26 Arduino With Fully Soldered Ready to Use PCB Page 45 Figure 27 Makita Battery Connector Cover Page 49

Window Function Tool Team Design Guide 5 List of Tables Table 1 Project Milestones Page 7 Table 2 CAN vs LIN Communication Matrix Page 13 Table 3 Battery vs. Tethered Concept Screening Page 14 Table 4 Drill Tool vs Plastic Box Design Matrix Page 15 Table 5 Complete Design Matrix Page 20 Table 6 Required Signal Connections and Function Description Page 29 Table 7 Requirements Table Page 34 Table 8 Bill of Materials Page 37 Table 9 Prototyping Schedule Page 38 Table 10 Risk and Contingency Plan Page 39 Table 11 Documentation Progress Page 39 Table 12 Cost for the first purchase Page 50 Table 13 Cost for the second purchase Page 50 Table 14 Cost for the third purchase Page 50 Table 15 Cost for the fourth purchase Page 51 Table 16 Gannt Chart of Progress Page 52