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Advantages And Disadvantages Of Electrical Release Machining

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2. INTRODUCTION:
Electrical release machining (EDM) is a standout amongst the most broadly utilized non-conventional and thermo-electric metal removal process in which the material will be encoded from the series of spark from the work piece and utilized tool and in between the both the electrode will be immersed in the dielectric liquid medium .Electrical energy is used directly to cut the material in the end of final shape .By this electrical discharge both melting and vaporization takes place .In the dielectric medium the work piece and the ejected and flushed away .The spark at higher frequency occur with continuous and more effective removes the work piece by melting and evaporation . For the initiation of the material the electrode and the work piece are separated by small gap is known as ‘spark gap’ which resulted into pulse discharge causing the material removal. The dielectric goes about as a deionized medium between the two cathodes .In smaller scale wire EDM operation the metal of the work piece is cut with an uncommon convoluted material wire terminal that is at first modified to go in a clear way .Spark releases are created between the little wire anode and work piece to produce two dimensional and three …show more content…

Material of wire.
2. Diameter of wire.
3. Wire speed.
4. Wire tension.
ADVANTAGES OF WIRE EDM:
1. Complex shape of conventional machining would be difficult or otherwise very hard to machine
2. Extremely hard materials to very close tolerances.
3. Very small work pieces where conventional machining tools may damage the part from excess cutting tool pressure.
4. There is no direct contact between tool and work piece. Therefore delicate sections and week materials can be machined.
DISADVANTAGES OF WIRE EDM:
1. Relatively low rate of machine removal.
2. Additional heat time and cost used for creating electrodes for sinker EDM.
3. Reproduction shape corner on the work piece is difficult due to electrode wear.
WORKING OF

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