1. List the 5S and compare to the lean implementation at Duraweld. If there are differences, explain them. The ‘5S’ principles which originated from Japanese terms of seiri (sort), seiton (set in order), seiso (shine), seiketsu (standardize) and shitsuke (sustain) are used to create efficient, clean and well organised working environment. Sort – refers to ensuring that each item in a workplace is in its proper place or identified as unnecessary and removed. When “sorting” is well implemented, communication between workers is improved and product quality and productivity are increased Set in order – The second stage of 5S involves the orderly arrangement of needed items so they are easy to use and accessible for “anyone” to find. …show more content…
Duraweld has also invested in an enterprise resource planning (ERP) system to micromanage stock variation and seasonality. This system link operation across the organisation. The practicality of 5S principals can be seen through various implementations in Durawell as explained above. What makes the implementation of these principles throughout the organisation a big success is its employee’s engagement that makes the lean system as part of their culture in their work place and organisation as a whole. The principle aim of a 5S system is improved safety, efficiency, and employee morale. By deciding what should be kept, where it should be kept, and how it should be kept, 5S eliminates wasteful clutter and creates ownership of processes among workers. The results of 5S are both visually and economically dramatic. 2. Describe which kind of waste was eliminated for each lean implementation at Duraweld. Can you think of other types of waste that could be eliminated? Waste is defined as non-value added activity or expense that the customer is not paying for. By eliminating waste in the operations, we can reduce lead times, increase quality and decrease costs. Before we can eliminate waste from the processes, we need to be able to identify it. The following are the wastes most commonly associated with Lean. * Transportation: Is there unnecessary (non-value added) movement of parts, materials, or information between
1. (TCO 7) Some of the characteristics of lean systems include which of the following?
Q3: How is the adoption of SAP viewed by (a) production staff, (b) IT staff and (c) the management?
3. What criteria did you use to evaluate the potential solutions? How did these criteria tie into business strategy and project objectives? How does
1. (TCO 7) Some of the characteristics of lean systems include which of the following?
Identified wastes in the current processes using the seven wastes as a guide to what should be looked for. The question was asked, “Why did this waste occur?” and, “What can be done to prevent it?”.
Select two of the five benefits resulting from the Cisco Supply Chain Initiative and explain how these contributed to the efficiency of the supply chain and increased profitability. Explain how the two benefits you chose contributed to supplier and/or customer satisfaction.
This fifth chapter is titled with “It’s all about people”. The theme is to “identify the whether the supervisors are truly involved with the work standards and daily basis floor improvement”. Thus, the efficiency of the supervisors in implementing the lean application is important.
4.Given the 4 areas of the company, choose some supply chain processes and suggest appropriate performance metrics.
This essay is going to analyze a case study based on lean thinking principles and techniques. It is could divide in four significant parts. First, to outline the definitions of Lean manufacturing philosophy and applied the strategies to achieving, next create future state Value Stream Map, Furthermore justification Lean Six Sigma tools and techniques, which would appropriate, and critically discussed the key successful should his idea to the Evenort Company.
Q1: Do the traditional accounting practices that the Topeka plant adopted in 1979 to support its mass production process have value in a lean environment? Explain the specific reasons that support your answer.
However, Chase et al (1998) identified lean themes as total visibility; respect for people; flexibility; continuous improvement (kaizen); synchronisation and balance; responsibility for the environment and a holistic approach. These two are similar as one must have respect for people while specifying value by putting their needs into consideration, the value stream needs to be identified and made to flow continuously and this can be achieved through synchronisation and balancing, the pull system depicts the flexibility approach and lastly both emphasize continuous improvement.
Waste management applies to a variety of resources, from food to energy to water. Nature itself produces no waste,
Welcome to Focus, we are an organization that functions through a unique structure, with elements borrowed from several approaches and theories studied throughout the course of our year. Focus’s structure most closely models the systems approach. In addition to functioning like a human body, Focus has borrowed elements from the classical approach through ordered structuring of department levels, the family metaphor and human resources encapsulates our employees, and cognitive strategies to influence our decision making. Like a human body we need to operate at full capacity and so our group has added the best prescribed medicines, practices, to ensure that Focus efficiently functions internally between departments and employees as well as
Disposing of waste cost company a lot of money. The bigger company the bigger bill. Also wasted electricity cost a lot of money. We produce too much waste and we need to reduce this and recycle whatever we can. And let's not forget about environment. Much of our waste ends up in landfill sites. As the waste breaks down, it gives off carbon emissions, which is bad for the environment. By reducing waste, a business can reduce its carbon footprint, which will help to decrease the negative impact that the business has on the environment.
Essentially, this is what we are speaking about when we refer to organizational performance and achievement of successful outcomes. (James, 2017)