Essay On Safety Health And Environment

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2.8 PILLAR 8 - SAFETY, HEALTH AND ENVIRONMENT
In this area focus is on to create a safe workplace and a surrounding area that is not damaged by our process or procedures. This pillar will play an active role in each of the other pillars on a regular basis.
A committee is constituted for this pillar which comprises representative of officers as well as workers. The committee is headed by Senior vice President (Technical). Utmost importance to Safety is given in the plant. Manager (Safety) is looking after functions related to safety. To create awareness among employees various competitions like safety slogans, Quiz, Drama, Posters, etc. related to safety can be organized at regular intervals.
3. OVERALL EQUIPMENT EFFECTIVINESS
TPM
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3.1 OEE CALCULATION
OEE=Availability x Performance x quality

Availability= (shift time-losses)/shift time

Performance= (Cycle time x No of product processed)/Availability Time

Quality = (No of parts production-Rejection x 100)/No of parts production

OEE measurement is made up of three underlying elements, each one expressed as a percentage and accounting for a different kind of waste in the manufacturing process.
4. PROBLEM DEFINITION
a) Due to improper arrangements there is high fatigue to operator to operate the machines.
b) Due to insufficient training materials rejection is high.
c) Manual inspection takes more time to check the quality of component.
d) Early equipment management is very low.
e) Tool setting time is comparatively high.
f) Safety precautions to the workers need to improve.
5. OBJECTIVE OF THE RESEARCH

a) To reduce the operator fatigue.
b) To increase the productivity.
c) To minimize the rejection of materials.
d) To decrease the setting time.
e) To maximizes quality of inspection.
f) To give sufficient training to workers.
g) To ensure safety and health of workers.
h) To increase overall equipment effectiveness (OEE).

6. SUMMARY OF LITERATURE REVIEW

a) TPM implementation methodologies to be discussed step by step and systematic approach to understand the equipment’s function, the equipment’s relationship to the product quality and the likely cause of failure of the critical equipment conditions is investigated.
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