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Founder's Brewing Process

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During our plant tour at Founders, we noticed a number of concepts covered throughout our course that was implemented in the companies brewing process. Forecasting demand is a crucial element in the success of the company. This is because it provides Founders with the proper ordering quantities for the ingredients needed in order to make their beer and meet their customer's demand. As mentioned before, the company is growing rather quickly; so in order to create a more accurate demand profile, the company has developed multiple methods of forecasting their demands. Each product produced by Founders has its very own demand, such as their microbrews, seasonal beers, kegs, nitro drafts, and their beers options that are sold year-round. The first type of forecasting used by Founders is the basic naive forecast. The basic naive forecasting method is used for their more popular year-round beers such as their Dirty Bastard and Solid Gold options. They take a look at the previous month's sales and use that as their expected demand for the next month.
. However, this forecasting is not used for all of their beers; for the new beers Founders relies on other breweries’ forecast for their beer that …show more content…

Most breweries have a systematic flow where each step of the beer-making process is lined up next to each other making it easy to follow the process. However, since Founders grew so quickly their warehouse is too small for the operations to follow the line flow. The company had to use pipes under and above the plant floor to move one part of the product to the other side of building to make it to the next machine. This makes it very difficult to follow the process of making beer since each step jumps to different parts of the building. Even though having a layout that is back to back seems ideal, Founders shows that you can still have a successful system even when the process has to jump to multiple

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