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General Technical Information : The Bridge

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General Technical Information:
The bridge will be an 8-lane bridge with 2 lanes committed for buses, with a total length of 5.6Km.The Sea Link will enable quick go between Bandra and Worli, cutting travel times from 60–75 minutes to around 7 minutes. The extension was committed to the public on 30 June 2009, although just 4 of 8 lanes were opened. All the 8 lanes were opened on 24 March 2010.

Manpower Behind the bridge:
A total of 2850 workers and 150 engineers were employed over a span of eight years including several teams of foreign engineers and technicians involved in specialized tasks. The main engineering positions includes: Project Manager, Project Chief Engineer, Planning executive, Works Manager (Super-Structure), Chief Design …show more content…

The cable stay system comprises 2,250 km of high strength galvanized steel wires which support the Cable Stay Bridge weighing 20,000 tons. The bridge deck is constructed of pre-cast hollow concrete box sections with 3 cores, the dimensions of the deck varies throughout the length of the bridge. The pre-cast segments vary in length from 1.5m to 3.1m with a width between 18m and 23m. Each section of bridge deck will be post-tensioned following installation. The precast concrete sections of the deck were launched incrementally between the pillars using a truss system, known as the balanced cantilever method.

Piles were used for the foundations. Foundations for the towers comprised of fifty two piles with a diameter of 2m and about 34m in length piles arranged in an H shape. The strength of concrete used in the design is 40 MPa for Piles, and 60 MPa for Pile Caps, Columns, Towers, and Girders. In addition, Micro silica is added to increase concrete strength as well as providing sulfate resistance by decreasing average size of pores in the cement paste.

Bridge Construction:
- Construction of the foundation was challenging due to geological conditions where sea soils layers varies in strength and depth. All the piles in the project are vertical and cast-in-situ. First, cofferdams were installed followed by the placement of Tremie concrete seal. - Sub-Structure Construction (Pile Cap and Piers) used pre-fabricated reinforcement cages.
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