How Lean's Helps A Sustainable Print Company

The lean philosophy centers on the elimination of waste in all forms in an organisation (Shpak, 2016). Lean is usually implemented by initially conducting training, initiating pilot projects and implementing changes (Poksinska, 2010). Some of the benefits of lean implementation includes: improves quality and safety; improves staff moral; improves throughput; improves delivery and helps in cost reduction (Jones and Mitchel, 2006; NHS Institute for Innovation and Improvement 2007). The challenges of lean implementation include: resistance to change and lack of team work; limited communication and leadership and staff having less knowledge of the lean concept (Grove et al., 2010; Halling and Wijk, 2013 and Poksinska, 2010). This research is to explore some challenges of

In this project, we compare and contrast how lean manufacturing principles and its best practices have been applied in the Food industry (manufacturing industry) and the Health Care and Hospital systems (service industry).

In services, Lean must focus on eliminating waste differently than manufacturing. Minimizing lead times between customer demand and fulfillment can be one of the ways to reduce waste. The services sector is now moving towards enhancing the customer experience. With this goal, there should be proper alignment between efforts to improve operational efficiency and achieving more customer satisfaction. (Ganapathy, 2015, p. 5).

Lean production is known as lean where the aim is to remove waste, which is known as Muda a Japanese word which means waste, where the first company to use lean was Toyota. The company caught the “world attention in 1980” (Liker, 2004) as cars where lasting longer than American cars and Toyotas finical turnover was increased as well its shares increased by 24% when the market was crashing. Toyota production system (TPS) and lean production are similar as the aim is to remove waste and make the best quality product aswel to make the product the most valuable as this will make the production line will only have adding cost to the product none adding value. There is three types of waste the first waste is Mura a waste caused due to variation between products which can cause delay and further costing. The second waste is Muri which is cause by overworking employers to the maximum to the point where they

“Lean synchronization is the aim of achieving the flow of products and services which is able to deliver exactly what customers want, in exact quantities, exactly when needed, exactly where required at the lowest possible cost” (Slack et al, 2010) . Lean’s mandate to eliminate waste, this aspect makes it an ideal way for organisations to minimize their impact their products have on the environmental. The waste that has impact on the environment is: bad use of material, people management, inadequate process design, inefficient production etc. In this essay I will further elaborate what Lean synchronization is and how companies reduced their environmental impact on their products; I will also be illustrating this further by using two

Lean is defines the manufacturing philosophy that reduces the time between the shipping and customer demand, which based on the systematic method by eliminating waste, that means giving the customer what they want when they want it, and don 't waste whatever. Rahmana, Sharif and Esa (2013) suggested lean production is mentioned to improve the company 's performance from the philosophy in reducing waste in order. That means, lean system destination is the decrease cost by removing the non-value activities, which they are applying a category of tools and techniques for checking and eliminating defective in the production process. In the Evenort Company should emulate the five overriding principles of lean thinking in terms of implementing lean that there is guarantee the company has been driving correctly in the lean manufacturing (Cardiff 2015) as can show in table 1.

Lean manufacturing is an incorporated socio-technical framework, which involves a bundle of administration practices that can be connected to dispose of the waste and diminish the variability of suppliers, clients and inside assets and procedures (Anvari, Zulkifli, Yusuff, Ismail, & Hojjati, 2011) Lean manufacturing idea has been broadly acknowledged in the administration and assembling businesses. Various written works have explored the Lean advantages and applications. The term Lean was initially instituted by Krafcik (1988). Therefore, Womack, Jones, and Roos (1991) utilized the term Lean implementing to portray the Toyota creation framework (TPS).

The effectiveness of this lean method will ensure the elimination of waste while still maintaining high quality control of their product, which in return increases their profitability and

The greatest challenges to any manufacturer in implementing a lean manufacturing strategy is attacking those processes that cause one of the seven types of waste first, and second, creating a more synchronized manufacturing strategy. The major characteristics of this strategy are

Lean production is widely understood to be production based upon a range of waste saving measures inspired by Japanese manufacturing companies, particularly the Kaizen and Just in time techniques. Metov’s plastics have taken the decision upon themselves to incorporate some of the characteristics of lean production namely time management and critical path analysis into their manufacturing process and I will examine these.

Lean is a conspicuous theory and application which expects the use of a wide range of assets for any reason, other than the production of significant worth for the end client to be inefficient, and subsequently an objective for prohibition. The theory and mindset communicated by an arrangement of standards, supplemented by various devices and systems helps for waste abolition, equipped execution change, stock diminishment, and ideal quality level to the end clients. It is one of the principal and far reaching ideas that add to organizations everywhere throughout the globe to increase upper hand and thrive on the global market. (Čiarnienė & Vienažindienė, 2015)

The concept of "lean production" was first introduced in The Machine that Changed the World (Womack et al., 1991) to refer to a new way of looking at the manufacturing enterprise. It was distinguished from mass production by its single-minded focus on eliminating waste in all aspects of the enterprise.

Useless manpower, less equipment and less time to generate more value is what lean manufacturing pursuit for (Stenzel, 2007).

In this part, the authors write about the steps of developing lean production by pointing out the assembly plants, the differences between “lean” and Ford’s point of view, production procedures, the supply chain, the scheme of selling automobiles, and what “lean” needs to be perfect.

Lean manufacturing is a method of reducing waste (muda) in the manufacturing system. It also considers the waste due to overload and waste dude to over burden. Lean manufacturing also best known as Toyota production system or kaizen production system. Although the Toyota production system was introduced more than a century ago it has continue to develop over time. It was practiced by the Henry Ford for the manufacturing of Ford model T which was very successful between the years 1908 to 1920 which almost sold 2 Million cars a year. Later on it was developed by the Toyota in Japan. The main idea behind the lean manufacturing is to value the customer needs by reducing the waste and achieving good products with more value by consuming less resources. Muda is defined as the material or the activity for which the customer is not willing to pay. The main task of lean manufacturing is to identify Muda and to get rid of it. These products are created by using less human effort, less space, less capital, less time to produce high quality.