Introduction Of Six Sigma As A Quality Program

While looking to enhance quality levels, a group of Motorola engineers designed a set of quality management tools that utilized statistical data as an approach toward the reduction of defects, and the improved maintenance of quality (Reddy & Hutton, 2013). Focusing on process improvement and variation reduction, Six Sigma uses a measurement-based strategy to improve quality, based on a systematic methodology known by its acronym - DMAIC (iSixSigma, 2012). Once problematic issues are recognized, the DMAIC model strives toward finding a long-term solution through the five phases of defining systems. By measuring key aspects of the current process for data collection, analyzing the collected data and verifying cause and effect relationships, improving current processes from data analysis, and controlling operations to prevent impact in any future process disruptions (Wallace & Webber,

Committed leadership of top management and fully fledged training are crucial to the success of Six Sigma implementation. Human resource functions need good harmonization with Six Sigma approach(Tjahjono, B. et al., 2010).The right selection and prioritization of projects is also a critical success factor(Antony, J., 2004).

The creation of a consistent culture of safety and quality in an intensive care unit can be a major challenge. Many healthcare organizations are embracing the Six Sigma strategy to reduce variability and decrease risk for central line-associated bloodstream infections. This process is known as the Define-Measure-Analyze-Improve-Control (DMAIC) process. The five steps required are as follows: 1) define the project goal and identify issues to address; 2) measure the current trends to obtain baseline data; 3) Analyze root cause(s) of problem; 4) improve the process, while removing barriers; and 5) control the process through monitoring (Loftus, Tilley, Hoffman, Bradburn, & Harvey, 2015).

Jay Greenstein (2012) published an article in a Leadership journal called "Process: Lean Six Sigma Principles." He took a problem and followed the DMAIC methodology step by step explaining what needs done in each step. According to Greenstein (2012) "The idea behind Six Sigma is that in any given business process, there are three to five key steps in that process that must be controlled to get the desired result" (p. 31). The author uses an analogy for this and discusses going out to eat at a favorite restaurant and ordering a favorite dish; the customer expects the same great meal every time, not a variation of the dish.

Design can be related to the creation of products goods and services for the benefit of customer satisfaction. When a product is not created effectively the organization could be plagued with costly problems down the line. However, Six Sigma uses tools that will allow companies protection from future problems and widespread liabilities (Kumar et al., 2009). If an organization implements six sigma in well planned out and methodical way, the benefits for the organization could be endless and have a positive effect well into the future of the organization. Therefore, main focus of Six Sigma is to ensure speedy breakthrough performances, substantial financial outcomes, and to have long lasting effects. Another component of Six Sigma is Total Quality Management which focuses things such as strategy, process, and the end

The six sigma Black Belt has found and accepted all known underlying drivers for the current open door. The six sigma methodology obliges Black Belts to distinguish arrangements. Couple of thoughts or opportunities are good to the point that all are a moment achievement. As a major aspect of the six sigma approach there must be checks to guarantee that the coveted results are being accomplished. A few investigations and trials may be needed with a specific end goal to locate the best arrangement. At the point when making trials and tests it is imperative that all task partners comprehend that these are trials and truly are a piece of the six sigma

The Six Sigma methodology can be described as a management philosophy that focuses on developing and delivering near perfect products services. The approach uses the DMAIC structure and a set of improvement tools to identity causes of variation and to develop improvement strategies that reduce opportunities for defects and variation in process (Galli & Handley, 2014). DMAIC is the acronym for Define, Measure, Analyze, Improve and Control. The central idea behind Six Sigma is that if the defects of a process can be measured, then solutions

The concept of Six Sigma was developed in the early 1980’s at Motorola Corporation (Harry and Schroeder, 2000). Six Sigma can be defined as a statistical measure of the performance of a process or product (Kumi et. al., 2006). It is used as a quality control mechanism, which seeks to reduce defects or variations in a process to 3.4 per million opportunities thereby optimizing output and increasing customer satisfaction (Sambhe, 2012). Sigma is representing the standard deviation, a unit of measurement that designates the distribution or spread about the mean of a process (Six Sigma Academy, 2002). In addition, the Six Sigma uniquely driven by close understanding of customer needs, disciplined use of fact, data, and statistical analysis, and diligent attention to managing improving, and reinventing business processes (Pande, P., et. al. 2000). The Six Sigma methodology uses statistical tools to identify the factors that matter most for improving the quality of processes and generating bottom-line results. The Six Sigma DMAIC (Define, Measure,

Making a comparison with a simple standpoint, the six sigma’s methodology is used to incremental improvement of existing processes, as it is the six sigma main tool, DMAIC. This tool is a strategy based on statistical quality, which gives much importance to data collection and accuracy of the data as a basis for improvement.

Six Sigma is one of those words that most individuals don’t use in their everyday vocabulary. What is Six Sigma you may ask? Maybe it is some kind of product, a slogan or maybe it 's a company. If you thought it was any of these things, you 're wrong. Six Sigma is actually a management philosophy. It was developed by engineer Bill Smith (while working at Motorola in 1985). Six Sigma sets extremely high objectives, collects data, and analyzes results which reduces defects in products and services.

The six sigma process is used for this very reason. It helps in measuring quality on six levels of improvement while keeping in check the factors that contribute in the production. The DMAIC cycle method used in six sigma benefits in defining, measuring, analysing, improving and controlling the production performance. (Article: Journal of Industrial Engineering International 2017)

DMAIC is a process that can be used to identify and measure the overall performance of Lean six sigma. It consists of the process to be followed when applying lean six sigma. Define: a problem that needs solving is first identified. Everyone involved should be able to know their role, one should know what the projects aim is and what should be achieved at the end of it. Measure: The work that is done in the above stage is founded on what the problem is thought to be. During this stage things should be clarified by viewing how well work gets done. Analyze: this follows after knowledge of what’s happening is acquired. Manage by detail to check out the likely causes and know the root cause.

Six Sigma has evolved to become the most successful business improvement strategies and is attributed with reducing the number of defects in manufactured goods to less than 3.4 per 1 million units. Six Sigma uses two different sets of methodologies, DMAIC and DMADV, as lenses to examine and address complementary aspects of business processes. The DMAIC and the DMADV methodologies are aimed at viewing different sectors of a business simultaneously but addressing them separately. Despite unique distinctions, the methodologies overlap during the examination process and share the same end goal -

Many organizations use different methods to improves the performance, quality, and customer satisfaction to make the perfect products. Six Sigma is a one of the business process which used by statistical methods for removing defects in any process from manufacturing phase to deployment phase. Six Sigma approach was first proposed and developed by Motorola company in 1986. As it proved proven management strategy, which satisfies the customer needed all domains with a new technology. Six Sigma is a step by step project improvement approach where to select the project based on the organized strategy. It is a statistical tool and this process produce less than 3,4 errors per million opportunities. Six Sigma concept follows two procedures DMAIC (Define, Measure, Analyze, Improve, and Control) and DMADV (Define, Measure, Analyze, Design, and Verify) which are based on the Deming’s Plan-Do-Check-Act cycle.

Definition of Six SigmaSix Sigma is not a mere methodology or a quality tool. It is a philosophy i.e. a systematic way of thinking to solve quality problems. Six sigma involves