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The Goal Analysis

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Eliyahu M. Goldratt’s book The Goal tells the story of Alex Rogo (a plant manager) and the transformation that both he and his plant go through as he attempts to reorganize and restructure his facility in order to bring it back to a profitable state and to save it from closure. Throughout the story we see a relationship form between Alex and Jonah (an old professor) as Alex (and his team) receives advice on his operational problems through a series of questions posed by Jonah. These questions eventually lead to noteworthy improvement to the plant’s operations (the most profitable plant in the company) and a promotion to Division President for Alex.
Throughout this transformation story the reader is able to learn many valuable theories …show more content…

Once this was determined activities and policies were changed in order to keep the machines running fully and efficiently (ex. lunch policy change).
In addition to exploiting the actual constraints the rest of the system must also be analyzed in light of the new information. In other words, all other activities of the system must be looked at in relation to the constraints. How are other processes feeding work to the constraint? What is the relationship of each constraint to the rest of the system? Answering these questions will help better address how to manage the system constraints. The information will help align activities with the restrictions of the constraint. Looking at the constraint in light of these other relationships you become better able to handle the actual constraints from a more holistic approach.
Once you have a handle on the relationship between the constraint and the rest of the system you should take steps to elevate the constraint. In other words, take steps to increase the capacity of that particular process by finding alternative methods to increase flow through that constraint. One method of accomplishing this is to bring in machinery to increase the capacity (through capital investment) or to outsource the “overflow” to another firm for that particular step. Taking these steps will help increase throughput for the entire system.
In concise terms, the theory of constraints as it relates to the production process is the notion of

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