The High Speed Machining ( Hsm )

Continuing with the development and improvement of the assembly line, in the 1960s, new machines were invented that allowed for five axes of motion. These devices were called the “Versatran”, and were installed a Ford factory in Ohio. But later in the decade, robots became even more complex adding another axis it can work

By the turn of the century, Field of automation and robotics have seen a quick growth in each and every aspect whether it is a research or application. Due to this advancement, this field of study needs certain protocols.

There are a multitude of aerospace manufactures in the business of building airplanes worldwide such as Boeing and Lockheed Martin. In order to become a global leader in an ultra-competitive market, such as the aerospace industry, Boeing implements cost reducing initiatives such as lean manufacturing practices. In order to build a complex item such as an airplane on time and on budget, a manufacture will require a competent supply chain management system to ensure all the needed parts are available to the builders. Implementing technology such as automated equipment to assist in the reduction of human errors and fatigue will reduces costs associated with rework caused by human error mistakes.

There is a multitude of aerospace manufactures in the business of building airplanes worldwide such as Boeing and Lockheed Martin. In order to become a global leader in an ultra-competitive market, such as the aerospace industry, Boeing implements cost reducing initiatives such as lean manufacturing practices. In order to build a complex item such as an airplane on time and on budget, a manufacture will require a competent supply chain management system to ensure all the needed parts are available to the builders. Implementing technology such as automated equipment to assist in the reduction of human errors and fatigue will reduce costs associated with rework caused by human error mistakes.

In the early stages of manufacturing quality and cost went hand-in-hand, if one went down so did the other but now quality is maintained at an excellent standard and cost is going down; engineers are racing to the bottom in price. This is achieved by the engineers that have created a system of work that is the assembly line, allowing for more affordability and profitable, and leading to innovation. By implementing the assembly line system of work, it requires simple tasks to be accomplished by multiple people at a constant pace, which results in cost efficient production. This system allows more product to be produced in a smaller period of time to meet the demand of the people, as the price is cheaper. However, profit is not changed

Throughout the course of human history, we have created tools to increase or productiveness. From the invention of the wheel to flying cars of the future. Increasing our machining ability, will allow us, as a human race, to be able to consume less time and be more productive. More woodworking and construction companies should use computers in their work to save time and money, while increasing the quality of the product.

A PId Control can be used to program the Assembly robots. The sensors on the robot can read its surroundings and figure out what it needs to do and where an item is located. So the Assembly robots can adjust if there is a minor change for example a metal bar was located a few inches from where it should be it can easily respond to this instead of just trying to pick up something that is not there. We do this by adding a control loop feedback mechanism. This saves a lot of time and effort for the programmers. Almost every manufacturing line has some type of robot that they use to be able to produce products faster and easily. These types of robots are good for a repeated task that humans would get tired of doing and start to make mistakes. The robot decreases or eliminates the mistakes that a human will make on a repeated task. Some products that are made with assembly robots are Cars, Ships, Toys, and some engine parts. Researchers are still experimenting with robots hoping to improve them and make them more efficient and reliable the future of robots is unpredictable you never know what someone may

More companies are investing in robots. “Robots have moved upstream and can be used for filling, capping, sterilizing, high-speed picking and sorting, packaging and other activities” (Castaldi 38). This is cost saving for the company because the company will have fewer injuries, down time, and can move in a repetitive motion without being tired or bored. Robots can keep up with the high demand of orders and can handle any pallet size with ease. Robots are especially useful in critical climates that are not fit for humans for example, working in extreme cold or no

In manufacturing, automation has replaced some dangerous, mundane, arduous and routine manual operations, for example, transportation of heavy parts, stamping of large parts, repetitive welding and bolt fastening. However, skilled operators still carry out critical manual processes in various industries such as aerospace, automotive and heavy-machinery. Most of these processes are complex because operators receive a high number of inputs or because the relations among inputs change dynamically over time (or both). These inputs are; ‎parts, tools, ‎information cues, ‎stimuli, data or ‎procedure [3]. In addition, if these inputs are affected by variability, the complexity of the process will increase.

The manufacturing system is the integration of CAD, CAM and CAE. CAD (Computer Aided Design) is a tool to realize product design. CAM (Computer Aided Manufacturing) is used to guide the machining process. CAM can determine the tool path, the dimensions of the raw materials and tools used. CAE (Computer Aided Engineering) is used to analyze all operations of a manufacturing plant, including planning, management, transportation, and storage. Based on the participation of operators, production systems can be divided into three. There are manually operated machine, semi-automated

Automation can be obtained through personal computers,hydrodynamics,pneumatics et cectra . Automation obtains a key role in vast scale manufacturing. The machines intended for creating a specific item are called trnasfer machines. The segments must be moved naturally from the canisters to different machines consecutively and the last part can be put independently for bundling. Materials can similarly be continuosly traded from the moving transports to the work spot and the other route around.

Choosing proper manufacturing techniques form alternatives using fuzzy decision tree and data mining. Manufacturing process has many complex issues and many attributes to decide. Experts decide things using their past experiences and knowledge. Algorithm with artificial intelligence takes past cases and analyses them to implement those rules to the new case which helps to make decision. This method also makes present cases experiences for future decision practices.

Nowadays automatic machines such as robots are extensively used in industrial environment due to their distinguishing features. Despite the fact that these robots are well developed there is always a room for improvement.

In fact, automation is one of the priorities of any manufacturing company today to increase their production and capacity, given that the workers are getting more expensive these days as compared to most of the equipments that the businesses require.

Abstract- The design & fabrication are the most important elements in translating the idea to a product. Before converting raw material to a finished product we need an accurate design of the product & also tool for manufacturing such product. If the tool design is not accurate then defects will occurs in the manufactured product, small mistakes in tool designing can makes the manufactured product useless & it consumed more amount time to manufacturing than allotted.