7. Determine the size of fillet welds required for the weld group shown in fig. 10.21.
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![7. Determine the size of fillet welds required for the weld group shown in
fig. 10.21.
Fig. 10.21
127
190
x
150 kN
[10 mm]
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- Does all of the heat produced by an SMA weld stay in the weld? Why or why not?It has been reported that gas–tungsten arc welds of aluminum made in the overhead position (assumed lap weld joint) tend to have a significantly higher porosity level than those made in the flat position: a. Explain why b. Sketch the general view of the overhead position c. Indicate where the (most probable) location of the porositySketch 2 NDT symbols illustrating different methods that can be used to indicate multiple test requirments for the same section of weld.
- Determine the fillet weld size required if #70 electrodes are used.A mild steel ammonia receiver is a cylinder 2 m in diameter with a pressure load of 1250 kPa and a design stress of 65 MPa. The lap welding tensile strength is 450 MPa and the weld -joint efficiency is assumed to be 100%. Compute the bursting pressure of the receiver in kN/m².An RSW operation is used to join two pieces of sheet steel having a unit melting energy of 8369.85 J/cm3. The sheet steel has a thickness of 0.3125 cm. The weld duration will be set at 0.25 sec with a current of 11,000 amp. Based on the electrode diameter, the weld nugget will have a diameter of 0.75 cm. Experience has shown that 40% of the supplied heat melts the nugget and the rest is dissipated by the metal. If the electrical resistance between the surfaces is 130 micro-ohms, what is the thickness of the weld nugget assuming it has a uniform thickness?
- A GTAW operation is performed on low carbon steel, whose unit melting energy is 10.3 J/mm3. The welding voltage is 22 volts and the current is 135 amps. The heat transfer factor is 0.7 and the melting factor is 0.65. If filler metal wire of 3.5 mm diameter is added to the operation, the final weld bead is composed of 60% volume of filler and 40% volume base metal. If the travel speed in the operation is 5 mm/sec, determine (a) cross-sectional area of the weld bead, and (b) the feed rate (mm/sec) at which the filler wire must be supplied.It has been reported that gas–tungsten arc welds of aluminum made in the overhead position (assumed lap weld joint) tend to have a significantly higher porosity level than those made in the flat position: Explain why Sketch the general view of the overhead position Indicate where the (most probable) location of the porosityWhen estimating weld cost, what weld joint design factors should be considered?