A manager wants to assign tasks to workstations to achieve an hourly output rate of 33 units. Assume that the shop works 60 minutes per hour (i.e., no breaks). 1.39 a Workstations 1 2 3 4 .65 b Efficiency Task a a. Assign the tasks shown in the above precedence network (times are on the nodes and are in minutes) to workstations using the following heuristic rules: (i) "Assign the task with the most followers." (ii) Tiebreaker: "Assign the task with the longest time." (Round the intermediate calculations and final answers to 2 decimal places.) b, e c, d, g ✔ f, h 120.0 3 3 3 3 .87 % C .44 d .97 Idle Time 15 25 10 0.3 1.2 1.47 f x .45 9 b. What is the efficiency? (Round the intermediate calculations to 2 decimal places. Round the final answer to 1 decimal place.) .24 h
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- Balance the assembly line shown below for (a) a shift output of 60 pieces and (b) a shift output of 40 pieces. Assume an 8-hour shift, and use the rule: choose the assignable task with the longest processing time. Compute the line efficiency for each case. Fill in the table below for a shift output of 60 pieces. Break ties by choosing the lowest task number. If your answer is zero, enter "0". Round your answers to the nearest whole number. Workstation Tasks Total Time Idle Time 1 2 3 4 Total What is the assembly-line efficiency? Round your answer to one decimal place. % Fill in the table below for a shift output of 40 pieces. Break ties by choosing the lowest task number. If your answer is zero, enter "0". Round your answers to the nearest whole number. Workstation Tasks Total Time Idle Time 1 2 3 Total What is the assembly-line efficiency? Round your answer to one decimal place. %The XYZ company produces all type of office furniture. The “Executive Secretary” is a chair that has been designed using ergonomics to provide comfort during long office hours. The chair sells for $130. There are 480 minutes available during the day, and the average daily demand has been 50 chairs. There are eight tasks; Task Time (min) Immediate predecessor A 4 - B 7 - C 6 A, B D 5 C E 6 D F 7 E G 8 E I 6 F, G a) Draw a precedence diagram of this operation b) What is the cycle time for this operation? c) What is the theoretical minimum number of workstations? d) Assign tasks to the workstations e) What is the idle time per cycle? f) What is the efficiency of the assembly line?Tailwind, Inc., produces high-quality but expensive training shoes for nmners. The Tailwind shoe, which sells for $210, contains both gas- and liquid-filled compartments to provide morestability and better protection against knee, foot, and back injuries. Manufacturing the shoes requires 10 separate tasks. There are 400 minutes available for manufacturing the shoes in the plant each day. Daily demand is 60. The information for the tasks is as follows: a) Draw the precedence diagram.b) Assign tasks to thl e minimum feasible number of workstations according to the "ranked positioned weight" decision rule.c) What is the efficiency of the process you completed in (b)?d) What is the idle time per cycle?
- You observe a long line at the airport security. The process currently is:a. capacity-constrained.b. demand-constrained.c. unconstrained.d. linearly constrained.There is a canteen set up serving food (Breakfast, Lunch, Snacks-tea, and Dinner) to 500 students in a B school. It has a huge well-furnished dining hall and has a serving zone where students queue to pick up their eatables. The Institute director, during his regular Gemba walks in the canteen, has seen a lot of inefficiency in the related operational processes and needs a major improvement. (a)Provide one relatable and relevant example of five of the eight wastes under Lean systems which are likely to be witnessed in the canteen. (b)Recommend lean tools & techniques/system solutions to be employed for curbing each of those five wastes with a line on justification. (c) Suggest three key enablers and measures track the progress on lean in the canteen.A manager wants to assign tasks to workstations as efficiently as possible, and achieve an hourly output of 4 units. The department uses a working time of 56 minutes per hour. Assign the tasks shown in the accompanying precedence diagram (times are in minutes) to workstations using the following rules:
- A manager wants to assign tasks to workstations as efficiently as possible and achieve an hourlyoutput of four units. The department uses a working time of 56 minutes per hour. Assign the tasksshown in the accompanying precedence diagram (times are in minutes) to workstations using thefollowing rules:a. In order of most following tasks. Tiebreaker: greatest positional weight.b. In order of greatest positional weight. Tiebreaker: most following tasks.c. What is the efficiency?The following is a list of activities that must be completed in order to assemble a car. Draw the precedence diagram. Calculate the cycle time if there5 are 8 hours in a workday and 800 units desired per day. Balance the line using the longest operation time as a selection rule. Calculate the efficiency rating. How much overtime would be needed for an additional 20 units? Is this possible? Task Time Feasible TASK TIME PRECEDING Station Task Time Remaining Tasks TASK (Seconds) TASK A 16 ----- B 14 ----- C 22 ----- D…A linear programming computer package is needed. EZ-Windows, Inc., manufactures replacement windows for the home remodeling business. In January, the company produced 15,000 windows and ended the month with 9,000 windows in inventory. EZ-Windows' management team would like to develop a production schedule for the next three months. A smooth production schedule is obviously desirable because it maintains the current workforce and provides a similar month-to-month operation. However, given the sales forecasts, the production capacities, and the storage capabilities as shown, the management team does not think a smooth production schedule with the same production quantity each month possible. February March April Sales forecast 15,000 16,500 20,000 Production capacity 14,000 14,000 18,000 Storage capacity 6,000 6,000 6,000 The company's cost accounting department estimates that increasing production by one window from one month to the next will increase total costs by $1.00…
- A linear programming computer package is needed. EZ-Windows, Inc., manufactures replacement windows for the home remodeling business. In January, the company produced 15,000 windows and ended the month with 9,000 windows in inventory. EZ-Windows' management team would like to develop a production schedule for the next three months. A smooth production schedule is obviously desirable because it maintains the current workforce and provides a similar month-to-month operation. However, given the sales forecasts, the production capacities, and the storage capabilities as shown, the management team does not think a smooth production schedule with the same production quantity each month possible. February March April Sales forecast 15,000 16,500 20,000 Production capacity 14,000 14,000 18,000 Storage capacity 6,000 6,000 6,000 The company's cost accounting department estimates that increasing production by one window from one month to the next will increase total costs by $1.00…A linear programming computer package is needed. EZ-Windows, Inc., manufactures replacement windows for the home remodeling business. In January, the company produced 15,000 windows and ended the month with 9,000 windows in inventory. EZ-Windows' management team would like to develop a production schedule for the next three months. A smooth production schedule is obviously desirable because it maintains the current workforce and provides a similar month-to-month operation. However, given the sales forecasts, the production capacities, and the storage capabilities as shown, the management team does not think a smooth production schedule with the same production quantity each month possible. February March April Sales forecast 15,000 16,500 20,000 Production capacity 14,000 14,000 18,000 Storage capacity 6,000 6,000 6,000 The company's cost accounting department estimates that increasing production by one window from one month to the next will increase total costs by $1.00…Three departments- milling (M), drilling (D), andsawing (S)- are assigned to three work areas in Victor Berardis'smachine shop in Kent, Ohio. The number of workpieces movedper day and the distances between the centers of the work areas,in feet, follow. Pieces Moved between Work Areas Each Day lt costs $2 to move I workpiece I foot.What is the cost?