a. What is the setup cost, based on the desired lot size? b. What is the setup time, based on $40 per hour setup labor? c. The plant manager is informed that the set up time for the desired lot will take 5.0 minutes. Can he use the lot size, Q=63? Show calculation of your answer. Hints calculate set up cost for per set up(set time 5 minutes) and then calculate EOQ using the calculated set up per set up.

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
Section: Chapter Questions
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QUESTION 1 (LEAN OPERATIONS AND JUST-IN-TIME(JIT) - DETERMINING OPTIMAL SET UP TIME)
A product has annual demand of 22,000 units. The plant manager wants production to follow a
two-hour cycle. Based on the following data, what setup cost will enable the desired production
cycle? Daily demand, d=88 per day (250 days per year), daily production, p=250 units per day, H=$50
per unit per year, and desired lot size, Q-63 (demand for two hours).
a. What is the setup cost, based on the desired lot size?
b. What is the setup time, based on $40 per hour setup labor?
c. The plant manager is informed that the set up time for the desired lot will take 5.0 minutes. Can
he use the lot size, Q=63? Show calculation of your answer. Hints calculate set up cost for per set
up(set time 5 minutes) and then calculate EOQ using the calculated set up per set up.
Transcribed Image Text:QUESTION 1 (LEAN OPERATIONS AND JUST-IN-TIME(JIT) - DETERMINING OPTIMAL SET UP TIME) A product has annual demand of 22,000 units. The plant manager wants production to follow a two-hour cycle. Based on the following data, what setup cost will enable the desired production cycle? Daily demand, d=88 per day (250 days per year), daily production, p=250 units per day, H=$50 per unit per year, and desired lot size, Q-63 (demand for two hours). a. What is the setup cost, based on the desired lot size? b. What is the setup time, based on $40 per hour setup labor? c. The plant manager is informed that the set up time for the desired lot will take 5.0 minutes. Can he use the lot size, Q=63? Show calculation of your answer. Hints calculate set up cost for per set up(set time 5 minutes) and then calculate EOQ using the calculated set up per set up.
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