Unit 23 Instrumentation and Control Drawings 447 Name Date Class Industry Print Exercise 23-2 Refer to print PR 23-2. The sequence of operations for this print is given below. Answer the questions following the sequence of operations. of operations Sequence Description: This is a system to control a 90-ton hydraulic, explosive-compaction press. Thep a controlled rate, slowly compacting the explosive charge to avoid detonation due to a sudden shock. 1. The cycle is started by energizing solenoid A, which shifts control valve (3) and supplies pressure to press ram descends at the head end of the hydraulic cylinder (7). This operates the ram. 2. The cylinder (7) extends at a slow rate controlled by the fluid in the rod end of the cylinder, which is vented through the flow control valve (5). 3. When the cylinder is fully extended and the pressing pressure is reached, the pressure switch (6) de-energizes cylinder (7). Control valve (5) has an integral check valve that permits the free flow of fluid in the opposite direction, causing cylinder (7) to rapidly retract. AThe retraction of cylinder (7) actuates the limit switch (8), which de-energizes solenoid B. Control valve (3) returns to the neutral position. This completes the cycle. This circuit has safety features. On solenoid A and energizes solenoid B. This shifts control valve (3) to retract the power outage, both solenoid A and B are de-energized. This allows valve (3) to return to electrical the center position, thus stopping ram travel. Also, valve (4) provides low pressure relief on the ram upstroke and valve (2) provides high pressure relief on ram downstroke. Questions 1. What is the name of the circuit? 2. Give the drawing number. 3. What starts the sequence of operations? 4. When valve (3) shifts on energizing solenoid A, to which end of cylinder (7) is pressure supplied? 5. What causes the ram to extend at a slow, controlled rate? 6. What causes the ram to retract? Copyright Goodheart-Willcox Co., Inc. SNIPIISIN APPROVED DATE DESCRIPTION PLAS COMPONENT LIST 1) UNIDIRECTIONAL, FIXED- DISPLACEMENT HYDRAULIC PUMP AND MOTOR. 2) HIGH-PRESSURE RELIEF VALVE 3) 4-WAY, 3-POSITION, BLOCKED- CENTER, DOUBLE SOLENOID-ACTUATED, MAINTAINED- CONTACT, SPRING-CENTERED VALVE. 4) LOW-PRESSURE RELIEF VALVE. 5) FLOW CONTROL VALVE, ADJUSTABLE AND PRESSURE COMPENSATED WITH BYPASS. Sol. A Sol. B 6) PRESSURE SWITCH УХI 7 DOUBLE-ACTING HYDRAULIC CYLINDER. 8) LIMIT SWITCH TEM M HEAT TREAT FINISH MATERIAL STOCK SIZE ON NO. TALLEY INDUSTRIES MESA, ARIZONA MANUFACTURING ENGRG DEPT ENGRG CHANGE TOOL NAME 90 TON HYDRAULIC PRESS SCHEMATIC ENGRG PART NAME 90 TON COMPACTION PRESS UNLESS OTHERWISE NOTED R.K. WALKER 8/28 G.A.Schneider 8/28 NMRA TOLERANCES ON: ANGLES 1 CHECKED MACHINED DIA ON A COMMON CENTERLINE CONCENTRIC WITHIN 005 T.I.R NORMALITY AND PARALLELISM OF MACHINED SURFACES .002 PER INCH TO A MAX. OF .010 FOR A SINGLE SURFACE REMOVE BURRS AND SHARP EDGES .030 MAX ZONE APPROVED OF 1 SCCALE SHEET ENGRG PART NO. SIZE CODE IDENT, NO TOOL DRAWING N0 8568321 ZNE A 12116 449 Unit 23 Instrumentation and Control Drawings 00 669 TO CN DU CH Print supplied by Talley Industrie PR 23-2. 90 Ton Hydraulic Press Schematic Copyright Goodheart-Willcox Co., Inc.