Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
10th Edition
ISBN: 9780073398204
Author: Richard G Budynas, Keith J Nisbett
Publisher: McGraw-Hill Education
bartleby

Concept explainers

bartleby

Videos

Textbook Question
Book Icon
Chapter 5, Problem 43P

For the problem specified in the table, build upon the results of the original problem to determine the minimum factor of safety for yielding. Use both the maximum-shear-stress theory and the distortion-energy theory, and compare the results. The material is 1018 CD steel.

Chapter 5, Problem 43P, For the problem specified in the table, build upon the results of the original problem to determine , example  1

Chapter 5, Problem 43P, For the problem specified in the table, build upon the results of the original problem to determine , example  2

3–72* to 3–73*

A gear reduction unit uses the countershaft shown in the figure. Gear A receives power from another gear with the transmitted force FA applied at the 20° pressure angle as shown. The power is transmitted through the shaft and delivered through gear B through a transmitted force FB at the pressure angle shown.

(a)    Determine the force FB, assuming the shaft is running at a constant speed.

(b)    Find the bearing reaction forces, assuming the bearings act as simple supports.

(c)    Draw shear-force and bending-moment diagrams for the shaft. If needed, make one set for the horizontal plane and another set for the vertical plane.

(d)    At the point of maximum bending moment, determine the bending stress and the torsional shear stress.

(e)    At the point of maximum bending moment, determine the principal stresses and the maximum shear stress.

Chapter 5, Problem 43P, For the problem specified in the table, build upon the results of the original problem to determine , example  3

Expert Solution & Answer
Check Mark
To determine

The factor of safety for yielding from distortion-energy theory.

The factor of safety for yielding from maximum-shear-stress theory.

Answer to Problem 43P

The factor of safety for yielding from distortion-energy theory is 1.41.

The factor of safety for yielding from maximum-shear-stress theory is 1.44.

Explanation of Solution

The figure below shows the free body diagram of pulley A.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 5, Problem 43P , additional homework tip  1

Figure (1)

The figure below shows the free body diagram of pulley B.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 5, Problem 43P , additional homework tip  2

Figure (2)

Calculate the force FB, using the net torque equation.

    T=0(FA×dA2×cosθ1)+(FB×dB2×cosθ2)=0FB=FAdAcosθ1dBcosθ2                                                  (I)

Here, the force acting on pulley A is FA, the diameter of pulley A is dA, the angle at which force acts on pulley A is θ1, the force acting on pulley B is FB, the diameter of pulley B is dB and the angle at which force acts on pulley B is θ2.

Write the moment about bearing O in z- direction.

  MOz=0[(FAcosθ1×lOA)(FBsinθ2×(lOA+lAC+lCB))+RCy×(lOA+lAC)]=0RCy=[(FBsinθ2×(lOA+lAC+lCB))(FAcosθ1×lOA)](lOA+lAC)                                                              (II)

Here, the reaction force at bearing C in y- direction is RCy, the distance between O and A is lOA, the distance between A and C is lAC and the distance between C and B is lCB.

Write the equation to balance the forces in y- direction.

    Fy=0ROy+FAcosθ1+RCyFBsinθ2=0ROy=FBsinθ2RCyFAcosθ1                                                             (III)

Here, the reaction force at bearing O in y- direction is ROy.

Write the moment about bearing O in y direction.

  MOy=0[(FAsinθ1×lOA)(FBcosθ2×(lOA+lAC+lCB))RCz×(lOA+lAC)]=0RCz=[(FAsinθ1×lOA)(FBcosθ2×(lOA+lAC+lCB))](lOA+lAC)                                                       (IV)

Here, the reaction force at bearing C in z direction is RCz.

Write the equation to balance the forces in z direction.

    Fz=0ROzFAsinθ1+RCz+FBcosθ2=0ROz=FAsinθ1RCzFBcosθ2                                                              (V)

Here, the reaction force at bearing O in z direction is ROz.

Calculate the reaction forces at bearing O.

    RO=ROy2+ROz2                                                                                       (VI)

Here, the reaction force at bearing O is RO.

Calculate the reaction forces at bearing C.

    RC=RCy2+RCz2                                                                                      (VII)

Here, the reaction force at bearing C is RC.

The calculations for shear force and bending moment diagram in y direction.

Calculate the shear force at O in y direction.

    SFOy=ROy                                                                                               (VIII)

Here, the shear force at O in y direction is SFOy.

Calculate the shear force at A in y direction.

    SFAy=SFOy+FAcosθ1                                                                              (IX)

Here, the shear force at A in y direction is SFAy.

Calculate the shear force at C in y direction.

    SFCy=SFAy+RCy                                                                                   (X)

Here, the shear force at C in y direction is SFCy.

Calculate the shear force at B in y direction.

    SFBy=SFCyFBsinθ2                                                                          (XI)

Here, the shear force at B in y direction is SFBy.

Calculate the moment at O and B.

    MO=MB=0                                                                                     (XII)

Here, the moment at O is MO and the moment at B is MB.

Calculate the moment at A in y direction.

    MAy=SFOy×lOA                                                                                (XIII)

Here, the moment at A in y direction is MA.

Calculate the moment at C in y direction.

    MCy=FBsinθ2×lCB                                                                        (XIV)

Here, the moment at C in y direction is MCy.

The calculations for shear force and bending moment diagram in z- direction.

Calculate the shear force at O in y direction.

    SFOz=ROz                                                                                              (XV)

Here, the shear force at O in z direction is SFOz.

Calculate the shear force at A in z direction.

    SFAz=SFOz+FAsinθ1                                                                            (XVI)

Here, the shear force at A in z direction is SFAz.

Calculate the shear force at C in z direction.

    SFCz=SFAzRCz                                                                                  (XVII)

Here, the shear force at C in z direction is SFCz.

Calculate the shear force at B in z direction.

    SFBz=SFCzFBcosθ2                                                                       (XVIII)

Here, the shear force at B in z direction is SFBz.

Calculate the moment at O and B.

    MO=MB=0                                                                                      (XIX)

Here, the moment at O is MO and the moment at B is MB.

Calculate the moment at A in z direction.

    MAz=SFOz×lOA                                                                                (XX)

Here, the moment at A in z direction is MAz.

Calculate the moment at C in z direction.

    MCz=FBcosθ2×lCB                                                                        (XXI)

Here, the moment at C in z direction is MCz.

Write the net moment at A.

    MA=MAy2+MAz2                                                                       (XXII)

Here, the net moment at A is MA.

Write the net moment at C.

    MC=MCy2+MCz2                                                                     (XXIII)

Here, the net moment at C is MC.

Write the torque transmitted by shaft from A to B.

    T=FAcosθ1×dA2                                                                        (XXIV)

Here, the torque transmitted by shaft from A to B is T.

Calculate the bending stress.

    σ=32MCπd3                                                                                     (XXV)

Here, the bending stress is σ and diameter of shaft is d.

Calculate the shear stress.

    τ=16Tπd3                                                                                           (XVI)

Here, the shear stress is τ.

Calculate the maximum principal stress.

    σ1=σ2+(σ2)2+τ2                                                                   (XXVII)

Here, the maximum principal stress is σ1.

Calculate the minimum principal stress.

    σ2=σ2(σ2)2+τ2                                                                   (XXVIII)

Here, the minimum principal stress is σ2.

Calculate the maximum shear stress.

    τmax=(σ2)2+τ2                                                                           (XXIX)

Here, maximum shear stress is τmax.

Calculate the factor of safety from maximum-shear-stress theory.

    n=Syσ1σ2                                                                                    (XXX)

Here, the maximum yield stress for 1018 CD steel is Sy.

Calculate the factor of safety from distortion-energy theory.

    n=Syσ'                                                                                           (XXXI)

Here, the Von Mises stress is σ'.

Write the expression for von Mises stress.

    σ'=(σ12σ1.σ2+σ22)12

Substitute [(σ12σ1.σ2+σ22)12] for σ' in Equation (XXXI).

    n=Sy[(σ12σ1.σ2+σ22)12]                                                              (XXXII)

Conclusion:

Substitute 300lbf for FA, 20in for dA, 20° for θ1, 8in for dB and 20° for θ2 in Equation (I).

    FB=300lbf×20in×cos20°8in×cos20°=750lbf

Thus, the force FB, assuming the shaft is running at constant speed is 750lbf.

Substitute 750lbf for FB, 20° for θ1, 300lbf for FA, 20° for θ2, 16in for lOA, 14in for lAC and 9in for lCB in Equation (II).

    RCy=[(750lbf×sin20°×(16in+14in+9in))(300lbf×cos20°×16in)](16in+14in)=[(750lbf×sin20°×(39in))(300lbf×cos20°×16in)](30in)=183.1lbf

Substitute 750lbf for FB, 20° for θ2, 183.1lbf for RCy, 300lbf for FA and 20° for θ1 in Equation (III).

    ROy=750sin20°183.1300cos20=208.5lbf

Substitute 750lbf for FB, 20° for θ1, 300lbf for FA, 20° for θ2, 16in for lOA, 14in for lAC and 9in for lCB in Equation (IV).

    RCz=[(750lbf×cos20°×(16in+14in+9in))(300lbf×sin20°×16in)](16in+14in)=[(750lbf×cos20°×(39in))(300lbf×sin20°×16in)](30in)=861.5lbf

Substitute 300lbf for FA, 20° for θ1, 861.5lbf for RCz, 750lbf for FB and 20° for θ2 in Equation (V).

    ROz=(300lbf×sin20)(861.5lbf)(750lbf×cos20°)=259.3lbf

Substitute 208.5lbf for ROy and 259.3lbf for ROz in Equation (VI).

    RO=(208.5lbf)2+(259.3lbf)2=332.73lbf

Substitute 183.1lbf for RCy and 861.5lbf for RCz in Equation (VII).

    RC=(183.1lbf)2+(861.5lbf)2=880.74lbf

Substitute 208.5lbf for ROy in Equation (VIII).

    SFOy=208.5lbf

Substitute 208.5lbf for SFOy, 300lbf for FA and 20° for θ1 in Equation (IX.)

    SFAy=208.5lbf+(300lbf×cos20°)=73.4lbf

Substitute 73.4lbf for SFAy and 183.1lbf for RC in Equation (X).

    SFCy=73.4lbf+183.1lbf=256.5lbf

Substitute 256.5lbf for SFCy, 750lbf for FB and 20° for θ2 in Equation (XI).

    SFBy=256.5lbf(750lbf×sin20°)=0

Substitute 208.5lbf for SFOy and 16in for lOA in Equation (XIII).

    MAy=208.5lbf×16in=3336lbfin

Substitute 750lbf for FB, 20° for θ2 and 9in for lCB in Equation (XIV).

    MCy=(750lbf×sin20°)×9in=2308.5lbfin

The shear force and bending moment diagram in y- direction is as follow.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 5, Problem 43P , additional homework tip  3

Figure-(3)

Substitute 259.3lbf for ROz in Equation (XV).

    SFOz=259.3lbf

Substitute 259.3lbf for SFOz, 300lbf for FA and 20° for θ1 in Equation (XVI).

    SFAz=259.3lbf+(300lbf×sin20°)=156.7lbf

Substitute 156.7lbf for SFAz 861.5lbf for RCz in Equation (XVII).

    SFCz=156.7lbf(861.5lbf)=704.8lbf

Substitute 704.8lbf for SFCz, 750lbf for FB and 20° for θ2 in Equation (XVIII).

    SFBz=704.8lbf(750lbf×cos20)=0lbf

Substitute 259.3lbf for SFOz and 16in for lOA in Equation (XX).

    MAz=259.3lbf×16in=4148.8lbfin4149lbfin

Substitute 750lbf for FB, 20° for θ2 and 9in for lCB in Equation (XXI).

    MCz=(750lbf×cos20°)×9in=6343lbfin

Thus, the shear force and bending moment diagram in z- direction is as follow.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 5, Problem 43P , additional homework tip  4

Figure-(4)

Substitute 3336lbfin for MAy and 4149lbfin for MAz in Equation (XXII).

    MA=(3336lbfin)2+(4149lbfin)2=5324lbfin

Substitute 2308.5lbfin for MCy and 6343lbfin for MCz in Equation (XXIII).

    MC=(2308.5lbfin)2+(6343lbfin)2=6750lbfin

Since, MC>MA, so the critical location is at point C.

Substitute 300lbf for FA, 20° for θ1 and 20in for dA in Equation (XXIV).

    T=300lbf×cos20°×20in2=300lbf×cos20°×10in=2819lbfin

Substitute 6750lbfin for MC and 1.25in for d in Equation (XXV).

    σ=32×6750lbfinπ(1.25in)3=35.2kpsi

Thus, the bending stress at point of maximum bending moment is 35.2kpsi.

Substitute 2819lbfin for T and 1.25in for d in Equation (XXVI).

    τ=16×2819lbfinπ(0.02in)3=7.35kpsi

Substitute 35.2kpsi for σ and 7.35kpsi for τ in Equation (XXVII).

    σ1=35.2kpsi2+(35.2kpsi2)2+(7.35kpsi)2=17.6kpsi+19.07kpsi=36.67kpsi36.7kpsi

Substitute 35.2kpsi for σ and 7.35kpsi for τ n Equation (XXVIII).

    σ2=35.2kpsi2(35.2kpsi2)2+(7.35kpsi)2=17.6kpsi19.07kpsi=1.47kpsi

Substitute 21.5kpsi for σ and 5.09kpsi for τ in Equation (XXIX).

    τmax=(35.2kpsi2)2+(7.35kpsi)2=19.07kpsi19.1kpsi

Refer to the Table A-20 “Deterministic ASTM Minimum Tensile and Yield Strengths for Some Hot-Rolled (HR) and Cold-Drawn (CD) Steels” and obtain the yield strength as 54kpsi for 1018 CD steel.

Substitute 36.7kpsi for σ1, 54kpsi for Sy and 1.47kpsi for σ2 in Equation (XXX).

    n=54kpsi36.7kpsi(1.47kpsi)=1.4141.41

Thus, the factor of safety for yielding from maximum-shear-stress theory is 1.41.

Substitute 36.7kpsi for σ1, 54kpsi for Sy and 1.47kpsi for σ2 in Equation (XXXII).

    n=54kpsi[(36.7kpsi)2(36.7kpsi)(1.47kpsi)+(1.47kpsi)2]12=1.44161.44

Thus, the factor of safety for yielding from distortion-energy theory is 1.44.

Want to see more full solutions like this?

Subscribe now to access step-by-step solutions to millions of textbook problems written by subject matter experts!
Students have asked these similar questions
An input shaft of a gearbox with motor power P = 7 kW and rotation number n = 1300 rpm. The diameter of an input shaft is d = 20 mm and its material is 16MnCr5. A force of F = 2800 N forces the shaft due to the operation of a gear wheel connected with a wedge on the input shaft. The distances of the gear from the bearings are given as L₁ = 40 mm and L2 = 60 mm. In the most dangerous section, you are required to check the strength according to the S = 3 safety factor. If the section is unsafe in terms of strength, what changes would you make in the design to make it safe? (The surface of the spindle is machined as fine chips, reliability poor Kg = 1.).
in the design of shafts made of ductile materials subjected to twisting moment and bending moment, the recommended theory of failure is (a) maximum principal stress theory (b) maximum principal strain theory (c) maximum shear stress theory (4) maximum strain-energy theory
The figure shows a shaft mounted in bearings at A and D and having pulleys at B and C. The forces shown acting on the pulley surfaces represent the belt tensions. The shaft is to be made of AISI 1035 CD steel. Using distortion-energy theory with a design factor of 2, determine the minimum shaft diameter to avoid yielding.

Chapter 5 Solutions

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)

Ch. 5 - 5-7 to 5-11 An AISI 1018 steel has a yield...Ch. 5 - A ductile material has the properties Syt = 60...Ch. 5 - Prob. 13PCh. 5 - Prob. 14PCh. 5 - Prob. 15PCh. 5 - 5-14 to 5-18 An AISI 4142 steel QT at 800F...Ch. 5 - 5-14 to 5-18 An AISI 4142 steel QT at 800F...Ch. 5 - 5-14 to 5-18 An AISI 4142 steel QT at 800F...Ch. 5 - A brittle material has the properties Sut = 30...Ch. 5 - Repeat Prob. 519 by first plotting the failure...Ch. 5 - For an ASTM 30 cast iron, (a) find the factors of...Ch. 5 - For an ASTM 30 cast iron, (a) find the factors of...Ch. 5 - Prob. 23PCh. 5 - For an ASTM 30 cast iron, (a) find the factors of...Ch. 5 - 5-21 to 5-25 For an ASTM 30 cast iron, (a) find...Ch. 5 - 5-26 to 5-30 A cast aluminum 195-T6 exhibits Sut =...Ch. 5 - 5-26 to 5-30 A cast aluminum 195-T6 exhibits Sut =...Ch. 5 - 5-26 to 5-30 A cast aluminum 195-T6 exhibits Sut =...Ch. 5 - 5-26 to 5-30 A cast aluminum 195-T6 exhibits Sut =...Ch. 5 - 5-26 to 5-30 A cast aluminum 195-T6 exhibits Sut =...Ch. 5 - 5-31 to 5-35 Repeat Probs. 526 to 530 using the...Ch. 5 - 5-31 to 5-35 Repeat Probs. 526 to 530 using the...Ch. 5 - Repeat Probs. 526 to 530 using the modified-Mohr...Ch. 5 - Repeat Probs. 526 to 530 using the modified-Mohr...Ch. 5 - Repeat Probs. 526 to 530 using the modified-Mohr...Ch. 5 - This problem illustrates that the factor of safety...Ch. 5 - For the beam in Prob. 344, p. 147, determine the...Ch. 5 - A 1020 CD steel shaft is to transmit 20 hp while...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - 5-39 to 5-55 For the problem specified in the...Ch. 5 - Prob. 42PCh. 5 - For the problem specified in the table, build upon...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - Prob. 45PCh. 5 - 5-39 to 5-55 For the problem specified in the...Ch. 5 - Prob. 47PCh. 5 - For the problem specified in the table, build upon...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - 5-39 to 5-55 For the problem specified in the...Ch. 5 - 5-39 to 5-55 For the problem specified in the...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - For the problem specified in the table, build upon...Ch. 5 - Build upon the results of Probs. 384 and 387 to...Ch. 5 - Using F = 416 lbf, design the lever arm CD of Fig....Ch. 5 - A spherical pressure vessel is formed of 16-gauge...Ch. 5 - This problem illustrates that the strength of a...Ch. 5 - Prob. 60PCh. 5 - A cold-drawn AISI 1015 steel tube is 300 mm OD by...Ch. 5 - Prob. 62PCh. 5 - The figure shows a shaft mounted in bearings at A...Ch. 5 - By modern standards, the shaft design of Prob. 563...Ch. 5 - Build upon the results of Prob. 340, p. 146, to...Ch. 5 - For the clevis pin of Prob. 340, p. 146, redesign...Ch. 5 - A split-ring clamp-type shaft collar is shown in...Ch. 5 - Prob. 68PCh. 5 - Prob. 69PCh. 5 - Prob. 70PCh. 5 - Two steel tubes have the specifications: Inner...Ch. 5 - Repeal Prob. 5-71 for maximum shrink-fit...Ch. 5 - Prob. 73PCh. 5 - Two steel lubes are shrink-filled together where...Ch. 5 - Prob. 75PCh. 5 - Prob. 76PCh. 5 - Prob. 77PCh. 5 - Prob. 78PCh. 5 - Prob. 79PCh. 5 - Prob. 80PCh. 5 - Prob. 81PCh. 5 - For Eqs. (5-36) show that the principal stresses...Ch. 5 - Prob. 83PCh. 5 - A plate 100 mm wide, 200 mm long, and 12 mm thick...Ch. 5 - A cylinder subjected to internal pressure pi has...
Knowledge Booster
Background pattern image
Mechanical Engineering
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.
Similar questions
SEE MORE QUESTIONS
Recommended textbooks for you
Text book image
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:9781337093347
Author:Barry J. Goodno, James M. Gere
Publisher:Cengage Learning
Everything About COMBINED LOADING in 10 Minutes! Mechanics of Materials; Author: Less Boring Lectures;https://www.youtube.com/watch?v=N-PlI900hSg;License: Standard youtube license