Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
10th Edition
ISBN: 9780073398204
Author: Richard G Budynas, Keith J Nisbett
Publisher: McGraw-Hill Education
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Chapter 5, Problem 44P

For the problem specified in the table, build upon the results of the original problem to determine the minimum factor of safety for yielding. Use both the maximum-shear-stress theory and the distortion-energy theory, and compare the results. The material is 1018 CD steel.

Chapter 5, Problem 44P, For the problem specified in the table, build upon the results of the original problem to determine , example  1

Chapter 5, Problem 44P, For the problem specified in the table, build upon the results of the original problem to determine , example  2

3–72* to 3–73*    A gear reduction unit uses the countershaft shown in the figure. Gear A receives power from another gear with the transmitted force FA applied at the 20° pressure angle as shown. The power is transmitted through the shaft and delivered through gear B through a transmitted force FB at the pressure angle shown.

(a)    Determine the force FB, assuming the shaft is running at a constant speed.

(b)    Find the bearing reaction forces, assuming the bearings act as simple supports.

(c)    Draw shear-force and bending-moment diagrams for the shaft. If needed, make one set for the horizontal plane and another set for the vertical plane.

(d)    At the point of maximum bending moment, determine the bending stress and the torsional shear stress.

(e)    At the point of maximum bending moment, determine the principal stresses and the maximum shear stress.

Chapter 5, Problem 44P, For the problem specified in the table, build upon the results of the original problem to determine , example  3

Expert Solution & Answer
Check Mark
To determine

The factor of safety for yielding from maximum-shear-stress theory.

The factor of safety for yielding from distortion-energy theory.

Answer to Problem 44P

The factor of safety for yielding from maximum-shear-stress theory is 0.88.

The factor of safety for yielding from distortion-energy theory is 0.93.

Explanation of Solution

The figure below shows the free body diagram of pulley A.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 5, Problem 44P , additional homework tip  1

Figure-(1)

The figure below shows the free body diagram of pulley B.

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering), Chapter 5, Problem 44P , additional homework tip  2

Figure-(2)

Calculate the force FB, using the net torque equation.

    T=0(FA×dA2×cosθ1)+(FB×dB2×cosθ2)=0FB=FAdAcosθ1dBcosθ2                                                  (I)

Here, the force acting on pulley A is FA, the diameter of pulley A is dA, the angle at which force acts on pulley A is θ1, the force acting on pulley B is FB, the diameter of pulley B is dB and the angle at which force acts on pulley B is θ2.

Write the moment about bearing O in z- direction.

  MOz=0[(FAsinθ1×lOA)(FBsinθ2×(lOA+lAB))+RCy×(lOA+lAB+lBC)]=0RCy=[(FBsinθ2×(lOA+lAB))+(FAsinθ1×lOA)](lOA+lAB+lBC)                                                                     (II)

Here, the reaction force at bearing C in y- direction is RCy, the distance between O and A is lOA, the distance between A and B is lAB and the distance between B and C is lBC.

Write the equation to balance the forces in y- direction.

    Fy=0ROyFAsinθ1+RCyFBsinθ2=0ROy=FBsinθ2RCy+FAsinθ1                                                              (III)

Here, the reaction force at bearing O in y- direction is ROy.

Write the moment about bearing O in y- direction.

  MOy=0[(FAcosθ1×lOA)(FBcosθ2×(lOA+lAB))RCz×(lOA+lAB+lBC)]=0RCz=[(FAcosθ1×lOA)(FBcosθ2×(lOA+lAB))](lOA+lAB+lBC)                                                               (IV)

Here, the reaction force at bearing C in z- direction is RCz.

Write the equation to balance the forces in z- direction.

    Fz=0ROzFAcosθ1+RCz+FBcosθ2=0ROz=FAcosθ1RCz+FBcosθ2                                                             (V)

Here, the reaction force at bearing O in z- direction is ROz.

Calculate the reaction forces at bearing O.

    RO=ROy2+ROz2                                                                                       (VI)

Here, the reaction force at bearing O is RO.

Calculate the reaction forces at bearing C.

    RC=RCy2+RCz2                                                                                      (VII)

Here, the reaction force at bearing C is RC.

The calculations for shear force and bending moment diagram in y- direction.

Calculate the shear force at O in y- direction.

    SFOy=ROy                                                                                               (VIII)

Here, the shear force at O in y- direction is SFOy.

Calculate the shear force at A in y- direction.

    SFAy=SFOyFAsinθ1                                                                              (IX)

Here, the shear force at A in y- direction is SFAy.

Calculate the shear force at B in y- direction.

    SFBy=SFAy(FBsinθ2)                                                                            (X)

Here, the shear force at B in y- direction is SFBy.

Calculate the shear force at C in y- direction.

    SFCy=SFBy+RCy                                                                          (XI)

Here, the shear force at B in y- direction is SFBy.

Calculate the moment at O and C.

    MO=MC=0                                                                                     (XII)

Here, the moment at O is MO and the moment at C is MC.

Calculate the moment at A in y- direction.

    MAy=SFOy×lOA                                                                                 (XIII)

Here, the moment at A in y- direction is MAy.

Calculate the moment at B in y- direction.

    MBy=FBsinθ2×lCB                                                                        (XIV)

Here, the moment at B in y- direction is MBy.

The calculations for shear force and bending moment diagram in z- direction.

Calculate the shear force at O in y- direction.

    SFOz=ROz                                                                                              (XV)

Here, the shear force at O in z- direction is SFOz.

Calculate the shear force at A in z- direction.

    SFAz=SFOz+FAcosθ1                                                                            (XVI)

Here, the shear force at A in z- direction is SFAz.

Calculate the shear force at B in z- direction.

    SFBz=SFAzFBcosθ2                                                                           (XVII)

Here, the shear force at B in z- direction is SFBz.

Calculate the shear force at C in z- direction.

    SFCz=SFBzRCz                                                                        (XVIII)

Here, the shear force at C in z- direction is SFCz.

Calculate the moment at O and C.

    MO=MC=0                                                                                     (XIX)

Here, the moment at O is MO and the moment at C is MC.

Calculate the moment at A in z- direction.

    MAz=SFAz×lOA                                                                                (XX)

Here, the moment at A in z- direction is MAz.

Calculate the moment at B in z- direction.

    MBz=RCz×lBC                                                                        (XXI)

Here, the moment at B in z- direction is MBz.

Write the net moment at A.

    MA=MAy2+MAz2                                                                      (XXII)

Here, the net moment at A is MA.

Write the net moment at B.

    MB=MBy2+MBz2                                                                      (XXIII)

Here, the net moment at C is MC.

Write the torque transmitted by shaft from A to B.

    T=FAcosθ1×dA2                                                                        (XXIV)

Here, the torque transmitted by shaft from A to B is T.

Calculate the bending stress.

    σ=32MBπd3                                                                                     (XXV)

Here, the bending stress is σ and diameter of shaft is d.

Calculate the shear stress.

    τ=16Tπd3                                                                                           (XVI)

Here, the shear stress is τ.

Calculate the maximum principal stress.

    σ1=σ2+(σ2)2+τ2                                                                   (XXVII)

Here, the maximum principal stress is σ1.

Calculate the minimum principal stress.

    σ2=σ2(σ2)2+τ2                                                                   (XXVIII)

Here, the minimum principal stress is σ2.

Calculate the maximum shear stress.

    τmax=(σ2)2+τ2                                                                           (XXIX)

Here, maximum shear stress is τmax.

Calculate the factor of safety from maximum-shear-stress theory.

    n=Syσ1σ2                                                                                            (XXX)

Here, the maximum yield stress for 1018 CD steel is Sy.

Calculate the factor of safety from distortion-energy theory.

    n=Syσ'                                                                                              (XXXI)

Here, the Von Mises stress is σ'.

Write the expression for von Mises stress.

    σ'=(σ12σ1.σ2+σ22)12

Substitute [(σ12σ1.σ2+σ22)12] for σ' in Equation (XXXI).

    n=Sy[(σ12σ1.σ2+σ22)12]                                                               (XXXII)

Conclusion:

Convert the forces into N.

    FA=11kN×1000N1kN=11000N

Substitute 11000N for FA, 600mm for dA, 20° for θ1, 300mm for dB and 25° for θ2 in Equation (I).

    FB=11000N×600mm×cos20°300mm×cos25°=22810.3N22810N

Substitute 22810N for FB, 20° for θ1, 11000N for FA, 25° for θ2, 400mm for lOA, 350mm for lAB and 300mm for lBC in Equation (II).

    RCy=[(22810N×sin25°×(400mm+350mm))+(11000N×sin20°×400mm)](400mm+350mm+300mm)=[(22810N×sin25°×(450mm))+(11000N×sin20°×400mm)](1050mm)=8318.88N8319N

Substitute 22810N for FB, 25° for θ2, 8319N for RCy, 11000N for FA and 20° for θ1 in Equation (III).

    ROy=(22810N×sin25°)(8319N)+(11000N×sin20°)=5083.1N5083N

Substitute 22810N for FB, 20° for θ1, 11000N for FA, 25° for θ2, 400mm for lOA, 350mm for lAB and 300mm for lBC in Equation (IV).

    RCz=[(11000N×cos20°×400mm)(22810N×cos25°×(400mm+350mm))](400mm+350mm+300mm)=[(11000N×cos20°×400mm)(22810N×cos25°×750mm)](1050mm)=10830N

Substitute 11000N for FA, 20° for θ1, 10830N for RCz, 22810N for FB and 25° for θ2 in Equation (V).

    ROz=(11000Ncos20°)+10830N(22810N×cos25°)=493.7N494N

Substitute 5.083kN for ROy and 0.494kN for ROz in Equation (VI).

    RO=(5083N)2+(494N)2=5106.9N=5107N

Substitute 8.319kN for RCy and 10.83kN for RCz in Equation (VII).

    RC=(8319N)2+(10830N)2=13656.3N13656N

Substitute 5083N for ROy in Equation (VIII).

    SFOy=5083N

Substitute 5083N for SFOy, 11000N for FA and 20° for θ1 in Equation (IX.)

    SFAy=5083N(11000N×sin20)=1320.7N1321N

Substitute 1321N for SFAy, 22810N for FB and 25° for θ2 in Equation (X).

    SFBy=1321N(22810N×sin25)=8318.92N8319N

Substitute 8319N for SFBy and 8319N for RCy in Equation (XI).

    SFCy=8319N+8319N=0N

Substitute 5083N for SFOy and 400mm for lOA in Equation (XIII).

    MAy=5083N×400mm×1m1000mm=2033.2Nm2033Nm

Substitute 22810N for FB, 25° for θ2 and 300mm for lBC in Equation (XIV).

    MBy=22810N×sin25°×300m×1m1000mm=2496Nm

Substitute 494N for ROz in Equation (XV).

    SFOz=494N

Substitute 494N for SFOz, 11000N for FA and 20° for θ1 in Equation (XVI).

    SFAz=494N+(11000N×cos20°)=9843N

Substitute 9843N for SFAz, 22810N for FB and 25° for θ2 in Equation (XVII).

    SFBz=9843N(22810N×cos25°)=10830N

Substitute 10830N for SFBz and 10830N for RCz in Equation (XVIII).

    SFCz=10830N(10830N)=0N

Substitute 494N for SFOy and 400mm for lOA in Equation (XX).

    MAz=494N×400mm×1m1000mm=198Nm

Substitute 10830N for FB and 300mm for lBC in Equation (XXI).

    MBz=10830N×300mm×1m1000mm=3249Nm

Substitute 2033Nm for MAy and 198Nm for MAz in Equation (XXII).

    MA=(2033Nm)2+(198Nm)2=2042.6Nm2043Nm

Substitute 2496Nm for MBy and 3249Nm for MBz in Equation (XXIII).

    MB=(2496Nm)2+(3249Nm)2=4097Nm

Since, MB>MA.

The critical location is at B.

Substitute 11000N for FA, 20° for θ1 and 600mm for dA in Equation (XXIV).

    T=11000N×cos20°×(600mm×1m1000mm)2=3100.98Nm3101Nm

Substitute 4097Nm for MB and 50mm for d in Equation (XXV).

    σ=32×4097Nmπ(50mm×1m1000mm)3=333853594.5Pa×1MPa106Pa=333.854MPa333.9MPa

Substitute 3101Nm for T and 50mm for d in Equation (XXVI).

    τ=16×3101Nmπ(50mm×1m1000mm)3=126345106.5Pa×1MPa106Pa=1263.45MPa126.3MPa

Substitute 333.9MPa for σ and 126.3MPa for τ in Equation (XXVII).

    σ1=333.9MPa2+(333.9MPa2)2+(126.3MPa)2=166.95MPa+209.34MPa=376.3MPa376MPa

Substitute 333.9MPa for σ and 126.3MPa for τ in Equation (XXVIII).

    σ2=333.9MPa2(333.9MPa2)2+(126.3MPa)2=166.95209.34=42.39MPa42.4MPa

Substitute 333.9MPa for σ and 126.3MPa for τ in Equation (XXIX).

    τmax=(333.9MPa2)2+(126.3MPa)2=209.3MPa209MPa

Refer to the Table A-20 “Deterministic ASTM Minimum Tensile and Yield Strengths for Some Hot-Rolled (HR) and Cold-Drawn (CD) Steels” and obtain Sy=370MPa for 1018 CD steel.

Substitute 376MPa for σ1, 370MPa for Sy and 42.4MPa for σ2 in the Equation (XXX).

    n=370MPa376MPa(42.4MPa)=0.8840.88

Thus, the factor of safety for yielding from maximum-shear-stress theory is 0.88.

Substitute 376MPa for σ1, 370MPa for Sy and 42.4MPa for σ2 in Equation (XXXII).

    n=370MPa((376MPa)2(376MPa)(42.4MPa)+(42.4MPa)2)12=0.9270.93

Thus, the factor of safety for yielding from distortion-energy theory is 0.93.

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Chapter 5 Solutions

Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)

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