Elon Motors produces electric automobiles. In recent years, they have been making all components of the cars, excluding the batteries for each vehicle. The company's leadership team has been considering the ways to reduce the cost of producing its cars. They have considered various options and believe that they could reduce the cost of each car if they produce the car batteries instead of purchasing them from their current vendor, Avari Battery Company.
Elon Motors produces electric automobiles. In recent years, they have been making all components of the cars, excluding the batteries for each vehicle. The company's leadership team has been considering the ways to reduce the cost of producing its cars. They have considered various options and believe that they could reduce the cost of each car if they produce the car batteries instead of purchasing them from their current vendor, Avari Battery Company.
Currently, the cost of each battery is $325 per unit. The company feels that they could greatly reduce the cost if the production team makes each battery. However, to produce these batteries, the company will need to purchase specialized equipment that costs $1,570,000. However, this equipment will have a useful life of 12 years and is expected to have a salvage value of $70,000 at the end of that time.
Currently, the company purchases 3,000 batteries per year, and the company expects that the production will remain the same for the coming 12-year period. To make the batteries, the company expects that they will need to purchase direct materials at a cost of $125 per battery produced. In addition, the company will need to employ three production workers to make the batteries. The workers likely work 2,080 hours per year and make $25 per hour. In addition, health benefits will amount to 20% of the workers' annual wages. In addition, variable
Because there is currently unused space in the factory, no additional fixed costs would be incurred if this proposal is accepted. The company's cost of capital (hurdle rate) has been determined to be 10% for all new projects, and the current tax rate of 30% is anticipated to remain unchanged. The pricing for the company's products as well as number of units sold will not be affected by this decision. The
![Data:
Cost of new equipment
Expected life of equipment in years
Salvage Value
$1,570,000
12
S70,000
Life Production
36,000
Annual production or purchase needs
300
Number of workers needed
3
2,080
Annual hours to be worked per employee
Earnings per hour for employees
Health Benefits - % of Wages
$25.00
20%
$125.00
$25.00
Cost of Direct Materials
Variable Manufacturing Overhead Costs
Unit Cost to Purchase Batteries
$325.00
Required rate of return
10%
Таx rate
30%
Make
Purchase
Cost to Produce
Annual cost of direct material:
375000
Need - Cost direct material for of 3,000 Batteries
Annual cost of direct labor for new employees:
Wages
Health benefits
Total wages and benefits
156,000
31,200
187,200
Other variable production costs
75,000
Total annual production costs
$637,200
Annual Cost to Purchase Batteries
$975,000
Part 1 Cash Flows Over the Life of the Project
Before Tax
Таx
After Tax
Item
Annual cash savings
Amount
Effect
Amount
$337,800
125,000
30%
$236,460
$37,500
Tax savings due to depreciation
30%
Total after-tax annual cash flow
$273,960
Part 2 Payback Period
5.73
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![Part 3 Accounting Rate of Return
Accounting income as result of decreased costs
Annual cash savings
Less depreciation
Before tax income
Tax at Current Rate
After tax income
Accounting Rate of Return
Part 4 Net Present Value
Before Tax
After Tax
PV
Present
Item
Year
Amount
Tax %
Amount
Factor
Value
Cost of machine
Annual cash savings
Tax savings due to depreciation
Disposal value
1-12
1-12
12
Net Present Value
Part 5 Internal Rate of Return and Modified Internal Rate of Return
After Tax
Item
Year
Amount
Cost of machine
Year 1 inflow
Year 2 inflow
Year 3 inflow
Year 4 inflow
Year 5 inflow
5
Year 6 7nflow
6
Year 7 inflow
7
Year 8 inflow
8
Year 9 inflow
9
Year 10 inflow
10
Year 11 inflow
11
Year 12 inflow
12
Internal Rate of Return
Modified Internal Rate of Return
Net Present Value
012 34](/v2/_next/image?url=https%3A%2F%2Fcontent.bartleby.com%2Fqna-images%2Fquestion%2Fe0d94551-112d-40a3-b72d-4ab09ae67b90%2F9b953793-2a30-45af-80c0-0ea6179f8b57%2Fup1m14f_processed.png&w=3840&q=75)
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