Boys and Boden Essay

1110 Words Feb 11th, 2012 5 Pages
1.) To what extent could Dean expect to apply the philosophies and techniques of JIT described in this chapter to the running of a staircase cell.
Dean Hammond can implement JIT techniques that seek to eliminate the significant amount of waste that exists in his current operational processes. Basically, there are seven wastes to be considered as obstacles in the lean system. It consists of over production, wasting time, transportation, process, inventory, motion, and defectives. As a result of implementing this concept, it will arrange a better-valued chain and create a solid base of production.
While the customized nature of B&B’s products isn’t conducive to the type of streamlining seen in volume manufacturing applications, they can
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These same individuals could also be responsible for delivering these pieces to various stations, eliminating the need for the station workers to do so.
By creating a staircase cell in their factory, B&B can realize efficiencies that would allow them to eliminate waste and be more competitive in the areas of price and lead time. This would eventually reduce their order backlog, making their production more in line with estimates.
2.) What are likely to be the main categories of costs and benefits in establishing the cell? Are there any non-financial benefits which should be taken into account?
B&B may face some initial outlay costs in creating specific staircase stations. Additionally, there may be costs associated with training, as they ensure that their joiners can function as experts in their respective areas. This might even require a short period of inactivity or even a halt in production as they seek to get workers up to speed. However, the benefits seem to outweigh these initial costs. B&B would be in a position to handle more volume and could make far better use of their existing resources. Orders would have a better chance of being completed on time and the elimination of waste would allow for more competitive quotes. Ultimately, this would put B&B in a more competitive position to win business and become more profitable.
3.) At what stage, and how, should Dean sell his idea to the Joinery Manager and the workers?
Mr. Hammond should sell

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