1) A circular steel bar 50 mm diameter and 200 mm long is welded perpendicularly to a steel plate to form a cantilever to be loaded with 5 kN at the free end. Determine the size of the weld, assuming the allowable stress in the weld as 100 MPa.
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- Q1. Well water contained in an AISI 304 SS pipe network for chemical treatment and posterior distribution by aerial water pipes to different locations in a food manufacturing facility was analysed. The AISI 304 SS pipe network had an approximate 300 m length, 154 mm diameter and 2.0 mm wall thickness. The AISI 304 SS pipes were welded using a Tungsten Inert Gas (TIG) welding procedure. In-situ weld quality assurance was tested by pressurized WW, and no pinhole leakage was detected. After the pipe network remained out of service for 6 months at room temperature containing stagnant, pressurized well water, pitting corrosion was observed on the weld joints and the base material by the presence of multiple pinhole leaks.(a) Discuss, with chemical equations if relevant, TWO corrosion events that may have caused the pitting corrosion.(b) What practical steps could have been taken to mitigate for this potential outcome?(c) Identify corrosion inhibition methods to mitigate for the corrosion…A single full penetration weld pass is made on a thin steel plate using a power inputof 4 kW, and welding speed 10 mm/s, resulting in a heat transfer efficiency of 85%.The material has a specific heat per unit volume ρc of 0.005 J/mm3-oC and thickness 5 mm. If the ambient temperature is 25 oC, and the melting temperature of the material is 1500 oC .Determine: a) the peak temperature at a distance of 1.0 mm from the weld fusion boundary b) the heat affected zone size.9. determine the capacity of the details shown below.A992: Fy=50ksi, Fu=65ksiA36: Fy=36ksi, Fu=58ksieffective bolt hole diameter = bolt hole + 1/16"beam properties: tw=0.38 in., bf=7.07 in., tf=0.63 in.Fexx=70ksi i) what is the weld capacity of the shear connection in kips? (2 decimal places)
- Completely solve and box the final answer. Write legibly Diesel flows at the rate of 3 kg/sec through a double pipe counter-flow heat exchanger. Diesel is heated from 60°C to 75°C by a water (Cp = 4.187 kJ/kg-K) flowing through the tube. The specific heat of the diesel is 1.780 kJ/kg-K. The water enters at 115°C and leaves at 70°C. The overall heat transfer coefficient is 340 W/m2-K. Calculate the heat exchanger area and the rate of heat transfer.Completely solve and provide the diagram. Box the final answer. Write legibly 3. A single-pass tubular type heat exchanger heats air from 38°C to 80°C. Exhaust gas from DIESEL engine at 350°C is used as heating medium. If the final temperature of exhaust gas leaving the heat exchanger is 140°C, what is the LMTD?The welding parameters to be used to butt weld a metal alloy are being evaluated. In order to set up the welding machine, the melting factor for the metal (f2) has to be determined. The welding machine can deliver 4000 watts of power and the heat transfer factor for the welding process (f1) is 0.9. The final weld bead consists of 8 0% filler metal and 40% parent metal. The melting temperature of the filler metal and the parent metal is the same 2540 deg F. The cross-sectional area of the weld bead is 0.5 sq inches. The rate at which filler metal is added to the weld is 1 cu inch per min. Conversion factor 1 Btu = 1055 J and 0 deg F = 460 deg R Calculate the melting factor.
- Approximately how long would it take a 50/50 mixture of oxygen and acetylene to flash back through a 21-ft-(7.62-m) long hose?A U-groove weld is used to butt weld 2 pieces of 7.0-mm-thick titanium plate. The U-groove is prepared using a milling cutter so the radius of the groove is 3.0 mm. During welding, the penetration of the weld causes an additional 1.5 mm of material to be melted. The final cross-sectional area of the weld can be approximated by a semicircle with a radius of 4.5 mm. The length of the weld is 200 mm. The melting factor of the setup is 0.57 and the heat transfer factor is 0.86. (a) What is the quantity of heat (in Joules) required to melt the volume of metal in this weld (filler metal plus base metal)? Assume the resulting top surface of the weld bead is flush with the top surface of the plates. (b) What is the required heat generated at the welding source?AKN =11 BKN=5 CKN=4 D°=36 E°=50
- Build a spreadsheet to do the step by step method for estimating the temperature of unprotected steel work exposed to the ASTM E119 Standard Fire. Assume a convective heat transfer coefficient of 25 W/m2K and an emissivity of 0.5. Assume the specific heat to remain constant at 600 J/kgK. Use a time step of 30 seconds and an ambient temperature of 20°C. Provide an Excel plot showing the curves of the fire and a steel member through a time of 60 minutes with F/V ratios of: a)25 m-1 b)100 m-1 c)200 m-1 d)300 m-1 Note your plot should contain 5 curves. One for the fire and one for each of the F/V values. Also on the spreadsheet, highlight in green, the cells identifying the temperature of the unprotected steel member with an F/V of 200m-1 at the following times: a)3 minutes b)10 minutes c)20 minutes d)50 minuteswater density =1000kg/m^3 woodblock density = 620 kg/m^3 pressure above the water = P atm Using Fluid Statics, Bernoulli Equation, Buoyancy 1-what is the weight of w to insure successful plugging? 2- what force to be applied to the block to lift it and allow water to drain?A nozzle having I.D. 400 mm is fabricated from S.S. 316 plate. It is attached by welding to a vessel having I.D. 1500 mm. Internal design pressure is 10 kgf/cm2 and design temperature is 300oC. Maximum allowable stress at design temperature is 612.4 kgf/cm2. Joint efficiency is 0.85 and corrosion allowance is 1.5 mm for both shell and nozzle. Density of material of fabrication is 7830 kg/m3. Calculate thickness and weight of reinforcement pad