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- Peachy Keen, Inc., makes mohair sweaters, blouses with Peter Pan collars, pedal pushers,poodle skirts and other popular clothing styles of the 1950s. The average demand for mohairsweaters is 100 per week. Peachy’s production facility has the capacity to sew 400 sweatersper week. Setup cost is Rs 35100. The value of finished goods inventory is Rs400persweater. The annual per-unit inventory holding cost is 20 percent of the item’s value.a. What is the economic production lot size (ELS)?b. What is the average time between orders (TBO)?c. What is the total of the annual holding cost and setup cost?M. Cotteleer Electronics supplies microcomputercircuitry to a company that incorporates microprocessors intorefrigerators and other home appliances. One of the componentshas an annual demand of 250 units, and this is constant throughoutthe year. Carrying cost is estimated to be Sl per unit per year,and the ordering (setup) cost is $20 per order.a) To minimize cost, how many units should be ordered eachtime an order is placed?b) How many orders per year are needed with the optimal policy?c) What is the average in ventory if costs are minimized?d) Suppose that the ordering (setup) cost is not $20, and Cotteleerhas been ordering 150 units each time an order is placed. Forthis order policy (of Q = 150) to be optima l, determine whatthe ordering (setup) cost would have to be.The small boatyard White Kayaks built 156 epoxy kay aks last year. Each of these requires 12 kg of epoxy, purchased in 6-kg barrels at $170 each, with a freight cost of $18 per shipment plus $1/kg. The annual carrying cost is estimated to 20% of the value.a) If the purchase policy is to buy 20 barrels each time, how much time can be spent on administrative work if the order quantity is considered optimal? The boat-builder charges $25/hour.b) If time spent is 30 minutes, what would be the optimal order quantity?
- 13. Nestle Ltd. produces its premium plant food in 50 Kg bags. Demand is 100,000 Kgs. per week and the plant operates 52 weeks each year. Nestle can produce 250,000 Kgs. per week. The setup cost is OMR 200 and the annual holding cost rate is OMR 0.25 per bag. What is the optimal total cycle time including the production time in year? a. 0.137 b. 0.127 c. 0.18 d. 0.146 e. None is correct f. 0.160Race One Motors is an Indonesian car manufacturer. At its largest manufacturing facility, in Jakarta, the company produces subcomponents at a rate of 305 per day, and it uses these subcomponents at a rate of 12,500 per year (of 250 working days). Holding costs are $2 per item per year, and ordering costs are $32 per order. a) What is the economic production quantity?b) How many production runs per year will be made?c) What will be the maximum inventory level?d) What percentage of time will the facility be producing components?e) What is the annual cost of ordering and holding inventory?The demand for coconut water at SLC Walmart is 600 gallons per week. The setup cost for placing an order to replenish inventory is $25. Coconut water loses its freshness when stored, and SLC Walmart incurs an annual holding cost of $2.6/gallon. Assume that there are 52 weeks a year. 1. Determine SLC Walmart’s Economic Order Quantity in [gallons]. 2. If SLC Walmart buys 750 gallons of coconut water per order, what is the average flow time of coconut water at SLC Walmart? (Hint: First find the average inventory (I). Then use Little’s Law to find the flow time (T) in weeks. Note that the flow rate (R) is 600 [gallons/week].) 3. What is the optimal weekly cost of ordering and holding?
- A company purchases special metal parts to make office furniture in lots of 100 units to satisfy an annual demand of 1600 parts. Holding cost for the parts is 0.3 dollars per unit per month and ordering cost is 40 dollars per order. Answer the following questions: Formulas: a) What is the EOQ? b) What are the costs previously (with 100 units per order) and now with EOQ. Hint: Calculate total holding cost and ordering cost for 100 units, and then same costs with EOQ. Which one (100 units or EOQ) is better in terms of costs? EOQ = SQRT(2Ds/h) THC=h*(Q/2) TOC=s*(D/Q) TC=THC+TOC please answer in excelPT Bulan Sabit is a company engaged in fan manufacturingair conditioner with the following production datai. Setup fee = $15ii. Inventory cost per fan per year = $ 125iii. Production capacity per day = 246 fansiv. Production time per fan = 2 daysv. Fan requirement per year = 20,000 fansvi. Safety stock = 1/2 day fan productionIf PT Bulan Sabit wants to implement Kanban, then calculate the needs of the companyas follows:a) Explain the definition and purpose of kanban b) Specify production order quantity c) Calculate the container kanban that must be provided by PT Bulan Sabit Assuming the time used is per year 50 weeks and 5 days per weekMalburn Construction Ltd. Manufactures and distributes window frames. The company uses 600,000metal strips in producing the frames for the year. Each strip cost $15, the storage cost is 10% of the costprice and $180 is required to make an order. Suppose Malburn Construction has acquired the necessary capital investments such that the metal stripcould be produce at its own factory at a rate of 800,000 metal strips per annum. Calculate:(i). the economic batch order quantity (ii). the number of runs per year. (iii). the length of the cycle in days (iv). the run time in days (v). the effective replenishment per year (vi). the peak inventory level (vii). the annual storage cost (viii).the annual ordering cost
- Happy Pet, Inc., is a large pet store located in LongBeach Mall. Although the store specializes in dogs, it a lso sellsfish, turtle, and bird supplies. The Everlast Leader, a leather leadfor dogs, costs Happy Pet $7 each. There is an annual demand for6,000 Everlast Leaders. The manager, Stephan Wagner, has determinedthat the ordering cost is $20 per order and the carrying cost,as a percentage of unit cost, is 15%. Happy Pet is now consideringa new supplier of Everlast Leaders. Each lead would cost only$6.65, but, in order to get this discount, Happy Pet would have tobuy shipments of 3,000 at a time. Should Happy Pet use the newsupplier and take this discount for quantity buying?Zartex Co. produces fertilizer to sell to wholesalers. One raw material – calcium nitrate – is purchased from a nearby supplier at $22.50 per ton. Zartex estimates it will need 5,750,000 tons of calcium nitrate next year. The annual holding cost for this material is 40% of the acquisition cost, and the ordering cost is $595. a) What is the most economical order quantity? b) How many orders will be placed per year? c) How much time will elapse between ordersIf D = 8,000 per month, S = $45 per order, andH = $2 per unit per month,a) What is the economic order quantity?b) How does your answer change if the holding cost doubles?c) What if the holding cost drops in half?