a) What is the required input to meet demand? b) Assume that the scrap cost is SR5 at process 1, SR10 at process 2, and SR15 at process 3. Compute the total scrap cost for the given system and the system where the scrap rates were reversed (7%, 5%, and 3%). Which system would be preferred? Show calculation to support your answer. c) Assume each process is capable of rework. Given the information in the following table, what is the input required to satisfy the demand? Process Defective Rate 1 2 3 3% 5% 7% Rework Rate 60% 75% 80%
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- (Electro Corporation) The Electro Corporation manufactures two electrical products: air conditioners and fans. The assembly process for each is similar in that both require a certain amount of wiring and drilling. Each air conditioner takes 3 hours of wiring and 2 hours of drilling. Each fan must go through 2 hours of wiring and 1 hour of drilling. During the next production period, at most 240 hours of wiring time are available and at most 140 hours of drilling time may be used. Each air conditioner sold yields a profit of $25. Each fan assembled may be sold for a $15 profit. Formulate an LP of this product mix problem to find the best combination of air conditioners and fans for the highest total profit.max pX 1 + qX 2 (Total profit) s.t. aX 1 + bX 2 u (Wiring) cX 1 + dX 2 v (Drilling) X 1, X 2 0(Hint: Let X1 = number of air conditioners and X2 = number of fans)Although the problems say solve graphically, please solve all problems using the QM for Windows software or solve manually. B.5 The Attaran Corporation manufactures two electrical products: portable air conditioners and portable heaters. The assembly process for each is similar in that both require a certain amount of wiring and drilling. Each air conditioner takes 3 hours of wiring and 2 hours of drilling Each heater must go through 2 hours of wiring and 1 hour of drilling. During the next production period, 240 hours of wiring time are zvailable and up to 140 hours of drilling time may be used. Each air conditioner sold yields a profit of $25. Each heater assembled may be sold for a $15 profit. Formulate and solve this LP production-mix situation, and find the best combination of air conditioners and heaters that yields the highest profit.Please can u answer this true and false 1. The design capacity is often lower than the effective capacity. 2. To improve efficiency firms should train employees and correct quality problems. 3. Mass Customization processes are low volume and low variety 4. Process Strategies have long-term effects on efficiency and production flexibility 5. Continuous processes are high volume but a low variety of products. 6. Modules are parts or components of a product previously prepared, often in a continuous process. 7. Effective capacity is the number of units a facility can hold, receive, store, or produce ha pers 8. Utilization is the theoretical maximum output of a system in a given period under idea conctions
- The Company makes TSHIRTS at their facility in chicago and Minnesota. The process involves three departments: Cutting, Stuffing, and Sewing. Eddie Edwards is the Manufacturing Manager for acme She has developed a monthly production plan for the next half year: Month 1 2 3 4 5 6 Planned Production (units) 65,000 72,000 74,000 71,000 80,000 82,000 Jamie has also collected some data about each of the production departments: Department Time required per pillow (hours) Total Production Hours Available (monthly) Cutting .25 24,000 Stuffing .45 34,000 Sewing .85 60,000 Jamie needs to assess the capacity implications that the monthly production plan holds for her facilities. Please answer the following questions concerning her situation. a) Calculate the projected monthly capacity utilization (as a percentage of production hours available) for each of the three departments. b) Which department is of greatest concern for Eddie? Why?. c) Please suggest two ways that Eddie might be able to…Terry, Inc., makes gasoline storage tanks. All production is done under contract. The company makes three basic models, but each model must be adapted to customer specifications for the location of outlets, insulation, and paint. It takes from three to six months to complete a tank. How should Terry account for the income for the business?The Betterbilt Construction Company designs and builds residential mobile homes. Thecompany is ready to construct, in sequence, 16 new homes of 2,400 square feet each. Thesuccessful bid for the construction materials in the first home is $64,800, or $27 per square foot.The purchasing manager believes that several actions can be taken to reduce material costs by8% each time the number of homes constructed doubles. Based on this information,a. What is the estimated cumulative average material cost per square foot for the first fivehomes?b. What is the estimated material cost per square foot for the last (16th) home?
- WAI knows from historical records that approximately 40percent of its labor is used in Department 101 and 60 percentis used in Department 102. Th e reverse is true of machine time;60 percent is used in Department 101 and 40 percent is used inDepartment 102.(a) Calculate the labor and machine hours needed inDepartment 101 for each period of the MPS developed inProblem 4.(b) Calculate the labor and machine hours needed inDepartment 102 for each period of the MPS developed inProblem 4.Lusail Food aims to produce (30,000) units next year. After studying the time, it turned out that each unit needs: Productive work of four hours per unit (job as a production worker) Marketing work of two hours per unit (Job: Marketing Officer) Administrative work of three hours per unit (Job: Administrative)? Currently working in the company: 14 production workers, 6 marketing staff, and 12 administrators. If you know that the average number of annual working hours available is 2500 hours. What is required is to determine the size of the workforce required for the coming year using workload analysis. Number of production units: Unit Next year Function Required working hours / one unit Annual working hours available to the employee next year Required working hours for next year Required workforce for next year Current number of employees For the current year Surplus or deficit In the workforce Next year Production Factor…You are required to implement the production level method for the following scenario. Four products, each a different colour, are manufactured over one week in a production facility. . You need to manufacture 1500 blue, 750 red, 750 green and 1000 yellow products per week. The plant works 2 shifts per day, 5 days a week. How many of each product should be produced each day? 600 blue, 300 red, 300 green, 400 yellow 300 blue, 150 red, 150 green, 200 yellow 800 per day 150 blue, 75 red, 75 green, 100 yellow
- As the production planner for Xiangling Hu Products, Inc., you have been given a bill of material for a bracket that is made up of a base, 2 springs, and 4 clamps. The base is assembled from 2 clamps and 1 housing. Each clamp has 1handle and 1 casting. Each housing has 2 bearings and 2 shafts. There is no inventory on hand. c) Compute the net quantities needed if there are 25 of the base and 100 of the clamp in stock. Base: units (enter your response as a whole number). Spring: units Clamp: units Housing: units Handle units Casting: units Bearing: units Shaft: unitsDirect Materials and Direct Labor Variance Analysis Shasta Fixture Company manufactures faucets in a small manufacturing facility. The faucets are made from brass. Manufacturing has 50 employees. Each employee presently provides 32 hours of labor per week. Information about a production week is as follows: Standard wage per hour $12.00 Standard labor time per unit 15 min. Standard number of lbs. of brass 1.5 lbs. Standard price per lb. of brass $11.00 Actual price per lb. of brass $11.25 Actual lbs. of brass used during the week 11,124 lbs. Number of units produced during the week 7,200 Actual wage per hour $12.36 Actual hours for the week (50 employees × 32 hours) 1,600 Required: a. Determine the standard cost per unit for direct materials and direct labor. Round the cost per unit to two decimal places. Direct materials standard cost per unit $fill in the blank 1 Direct labor standard cost per unit $fill in the blank 2 Total standard cost per unit $fill in…Which statement is true? A. In the Service (Productt) Processs matrix, the degree of labor intensity refers to the ratio of labor cost to total cost. B. In the Service (Productt) Processs matrix, capital intensive services such as airlines and hospitals are grouped under the service category Masss Service. C. In the Service (Productt) Processs matrix, volume refers to the volume of business generated from new customers in the previous month. D. The Service (Productt) Processs matrix offers no place for large, capital-intensive businesses with 24/7, continuous production.