How do you schedule 100 regular manufacturing employees working four to six-hour shifts and three skilled employees on a typical plant process? Each machine and employee must be scheduled over the day and the standard time for planning is an hour?
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- Find the five essential factors that need to be considered when formulating a policy for the scheduling of processes, and list them below.A furniture factory makes two types of wooden tables,large and small. See the flowchart below .Small tables are made in batches of 100, and large tables are made in batches of 50. A batch includes a fixed setup time for the entire batch at each process step and a run time for each piece in the batch. Both large and small tables have the same processing times. The capacities of each process step are given, and apply to production of either type of table, as shown in the flowchart. a. What is the capacity of the system, and what is thebottleneck? b. What are the throughput times for batches of large and small tables? c. When producing at a rate of six small tables per hour on average, how many tables will be in the system?A product is completed when 18 tasks are done. These tasks are assigned to 6 workstations (each workstation handling several tasks) in an assembly line set up. All workstations work the same amount of time (= cycle time), and move the (partial) product to the next workstation, and repeat this process. The last workstation generates the finished product. We need 1200 units made every day (= 8 hours). If we run this line with a cycle time of 0.3 minutes, what is the most amount of work (in minutes) that can be done on this product? (Give the answer with one decimal place)
- A production process at Kenneth Day Manufacturing is shown in the figure below. The drilling operation occurs separately from, and simultaneously with, the sawing and sanding, which are independent sequential operations. A product needs to go through only one of the three assembly operations (the operations are in parallel). 1. Which is the bottleneck?An order for 100 of a product is processed on operation A and operation B. The setuptime on A is 50 minutes, and the run time per piece is 9 minutes. The setup time onB is 30 minutes, and the run time is 6 minutes per piece. It takes 20 minutes to movea lot between A and B. Since this is a rush order, it is given top priority (president’sedict) and is run as soon as it arrives at either workstation.It is decided to overlap the two operations and to split the lot of 100 into two lotsof 60 and 40. When the first lot is finished on operation A, it is moved to operation Bwhere it is set up and run. Meanwhile, operation A completes the balance of the 100units (40) and sends the units over to operation B. These 40 units should arrive asoperation B is completing the first batch of 60; thus, operation B can continue withoutinterruption until all 100 are completed.a. Calculate the total manufacturing lead time for operation A and for B withoutoverlapping.b. Calculate the manufacturing lead time…A manutacturer is designing a product layout for a new product production. It plans to use a production line for B hours per day in order to meet forecasted demand of 100 units per day. The product requires 7 lasks in total. These tasks are namely, A, 8, CD, E, F, and G respectively. Task A does not have any predecessor to start. To start Task B, it requires Task A to be completed Starting tasks Cneeds, the tack B to be completed. Also, starting task D needed task B to be completed Task E can only start upon completion of Task C. Whescas starting lask F needs the completion of both the tasks D and E Finally, starting task G needed, task Fto be completed. 1the processing times for tasks, A BC D, E F, andG are 28, 2.1, 0.9, 1.0, 1.2, 1.8, are 4.7 minutes respectively. Applying the most following tasks nule for balancing the assembly line, with ties broken according to longest task time first, the tasks that will be assigned to the FIRST workstation are Select one OaAB, and C ODAB Oc None…
- A local toy manufacturer is using a production line that runs 8 hours per day and produces a toy that requires a total of 7 tasks to be performed . The daily demand is 100 toys. Times of the tasks are 2.73,2.01 1,2.13,2.0,2.61,2. 2.71 , and 2.95 minutes for A, B, C, D, E, F , and G , respectively . However , due to the nature of the product there are precedence rules that must be observed . Such that Task A does not need any predecessors ; task B requires task A to be completed . To start task C and task D, each require task B to be completed . Task C must be completed prior to stating task E. Task F needs both task D and task E to be completed . Finally , task G can start only once task F is completed . What should be the calculated cycle time in minutes ? a. 0.9 b. 4.5 c. None is correct d. 4.8 e. 4.4EU Company manufactures two different types of life vests (A and B) that are manufactured and assembled on three different workstations (W, X, and Y) using a small-batch process (see Figure 1). Batch setup times are negligible. The flowchart denotes the path each product follows through the manufacturing process, and each product’s price, demand per week, and processing times per unit are indicated as well. Purchased parts and raw materials consumed during production are represented by inverted triangles. EU can make and sell up to the limit of its demand per week; no penalties are incurred for not being able to meet all the demand. Each workstation is staffed by a worker who is dedicated to work on that workstation alone and is paid $6 per hour for an entire week, regardless of how much the worker is used. Total labor costs per week are fixed. Variable overhead costs are $1,500/week. The plant operates one 8-hour shift per day, or 40 hours/week. Which of the three workstations, W,…A local toy manufacturer is using a production line that runs hours per day and produces a toy that requires a total of 7 tasks to be performed. The daily demand is 100 toys. Times of the tasks are 2.73, 201 01, 2.13, 2.0, 2.61 2.71. and 2.95 minutes for A, BC, D , and G, respectively. However, due to the nature of the product there are precedence rules that must be observed. Such that Task A does not need any predecessors; task B requires task A to be completed. To start task and task each require task B to be completed. Task must be completed prior to stating task E. Task F needs both task Dand task E to be completed. Finally, task G can start only once task Fis completed . What should be the calculated cycle time in minutes?
- The following table contains order-dependent setup times for four jobs. For safety reasons, jobC cannot follow job A, nor can job A follow job C. Determine the processing sequence that willminimize the total setup time. (Hint: There are 12 alternatives.)Following Job’sSetup Time (hrs.)SetupTime (hrs.) A B C DPrecedingjobA 2 — 5 × 4B 1 7 — 3 2C 3 x 2 — 2D 2 4 3 6 —Process D has five activities in a straight line. The cycle time for Activity 1 is 10 seconds, Activity2 is 35 seconds, Activity is 30 seconds, Activity4 is 80 seconds and Activity is 40 seconds. If activities 1, 2 and 3 are combined into one activity and assigned to one worker, and activities 4 and 5 are combined and assigned to second worker, the capacity of the system becomes ?Alocal toy manufacturer is using a production line that runs 8 hours per day and produces a toy that requires a total of 7 tasks to be performied. The daily demand is 150 toys. Times of the tasks are 2.73, 2.01, 2.13, 2.0, 2.61, 2.71, and 2.95 minutes for A, B, C, D, E, F, and G, respectively. However, due to the nature of the product there are precedence rules that must be observed. Such that Task A does not need any predecessors; task B requires taskA to be completed. To start task Cand task D, each require task B to be completed. Task C must be completed prior to stating task E. Task F needs both task D and task Eto be completed. Finally, task G can start only once taskFis completed.What is the minimum number of workstations needed?