Produce levelled scheduling with small batch size. Show thecalculation.
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Following are products required for 22days period for 8 hours a day working hour. Product A = 12000 Product B = 8000 Product C = 6000 Produce levelled
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- Following are products required for 22days period for 8 hours a day working hour. Product A = 12000 Product B = 8000 Product C = 6000 Produce levelled scheduling with small batch size. Show the calculationA process makes two products, A and B, and operates 5 days per week, 8 hoursper day. Demand for the two products for the next week is as follows:Day 1: A: 4; B: 6Day 2: A: 5; B: 5Day 3: A: 6; B: 4Day 4: A: 7; B: 3Day 5: A: 3; B: 7What is the takt time of the process? What would a level production schedule look like?. A process makes two products, A and B, and operates 5 days per week, 7 hours per day.Demand for the two products for the next week is as follows:Day 1: A: 3; B: 5Day 2: A: 2; B: 6Day 3: A: 4; B: 7Day 4: A: 2; B: 5Day 5: A: 3; B: 5What is the takt time of the process? What would a level production schedule look like?
- 1. In an assemble-to-order company, at which level should master scheduling take place? a. The end item level b. The raw material/component level c. None of the above levels d. It does not matter, any level will do e. The component/subassembly level 2. The final assembly schedule (FAS) a. Schedules customer orders as they are received based on components planned in the MPS b. None of the above c. Is used with make-to-stock products d. Is used with make-to-order products e. A and b above 3. The functions of a master production schedule are to: I. Plan material components. II. Plan capacity requirements. III. Keep priorities valid a. II, III and not I b. None of the above is a function of the MPS c. I, II and III d. I, II and III e. I, III and not II 4.The information needed to develop a master production schedule will be got from a. Inventory levels for individual end items b. None of the above c. The production plan d. The forecast of individual end…The White Tooth Device Company is a manufacturer of high-end electric toothbrushes. For each toothbrush, there is a sequence of assembly steps performed by five workers. Each worker does two tasks. Inventory buffers are allowed between workers. (a) What is the capacity and cycle time of this process? (b) What is the idle time of each worker if the process operates at full capacity? (c) Suppose two workers could be hired, F and G, and they take the same time to complete tasks as the current five workers. F and G can be assigned to work on the same pair of tasks as one of the current workers. For example, F could be assigned tasks T1 and T2 (just like worker A) while G is assigned T5 and T6 (just like worker C). They cannot be assigned tasks that are currently assigned to two workers. For example, F cannot be assigned to tasks T2 and T3 (because they are currently being done by workers A and B). What is the capacity of this process with workers F and G included?Tuff-Rider, Inc., manufactures touring bikes and mountainbikes in a variety of frame sizes, colors, and component com-binations. Identical bicycles are produced in lots of 100. Theprojected demand, lot size, and time standards are shown inthe following table: Item Touring MountainDemand forecast 5,000 units/year 10,000 units/yearLot size 100 units 100 unitsStandard processing time .25 hour/unit .50 hour/unitStandard setup time 2 hours/lot 3 hours/lot The shop currently works 8 hours a day, 5 days a week,50 weeks a year. It operates five workstations, each producingone bicycle in the time shown in the table. The shop main-tains a 15 percent capacity cushion. How many workstationswill be required next year to meet expected demand withoutusing overtime and without decreasing the firm’s currentcapacity cushion?
- A process makes two products, A and B and operates 5 days per week, 8 hours per day. Demand for the two products for the next week is as follow: Day 1: A: 20 B: 26 Day 2: A: 10 B: 15 Day 3: A: 20 B: 19 Day 4: A: 18 B: 20 Day 5: A: 12 B: 20 What is the takt time of the process? (round answer to 5 decimal places.) What would a level production schedule look like?SpikLock makes several lines of metal items. The most recent order has been for 1200 door lock units for an apartment complex developer. The sales and production departments must work together to determine delivery schedules. Each lock unit consists of three components: the knob and faceplate, the actual lock itself, and a set of two keys. Although the processes used in the manufacture of the three components vary, there are three areas where the production manager is concerned about the availability of resources. These three areas, their usage by the three components, and their availability are detailed in the table. Resource Knob and Plate Lock Key (each) Available Brass Alloy 12 5 1 15000 units Machining 18 20 10 36000 minutes Finishing 15 5 1 12000 minutes A quick look at the amounts available confirms that SpikLock does not have the resources to fill this contract. A subcontractor, who can make an unlimited number of each…In the first week in the game, you received the order from stallion apparel at the beginning of the game for 800 socks and you cut 800 flow units of cotton in 1280 minutes. During the time of 1280 minutes, your work-in-process inventory within the cutting resources was 400.50. What is the flow time?
- One unit of A is made of three units of B, one unit of C, and two units of D. B is composedof two units of E and one unit of D. C is made of one unit of B and two units of E. E ismade of one unit of F.Items B, C, E, and F have one-week lead times; A and D have lead times oftwo weeks.Assume that lot-for-lot (L4L) lot sizing is used for Items A, B, and F; lots of size50, 50, and 200 are used for Items C, D, and E, respectively. Items C, E, and F have onhand(beginning) inventories of 10, 50, and 150, respectively; all other items have zerobeginning inventory. We are scheduled to receive 10 units of A in Week 2, 50 units of Ein Week 1, and also 50 units of F in Week 1. There are no other scheduled receipts. If30 units of A are required in Week 8, use the low-level-coded bill-of-materials to i nd thenecessary planned order releases for all components.A furniture factory makes two types of wooden tables,large and small. See the flowchart below.SetupTime,MinutesRun Timeper Piece,MinutesCapacity,Piecesper HourWood cutting 30 5 15Make four legs 60 10 10Make tops 60 12 8Finish the wood 20 8 12Assemble and ship 20 17 14 Small tables are made in batches of 100, and large tables are made in batches of 50. A batch includes a fixed setup time for the entire batch at each process step and a run time for each piece in the batch. Both large and small tables have the same processing times. The capacities of each process step are given, and apply to production of either type of table, as shown in the flowchart.a. What is the capacity of the system, and what is the bottleneck?b. What are the throughput times for batches of large and small tables?c. When producing at a rate of six small tables per hour on average, how many tables will be in the system?Oh No!, Inc., sells three models of radar detector units. It buys the three basic models (E, F, and G)from a Japanese manufacturer and adds one, two, or four lights (component DLead times are one week for all items except C, which is two weeks. There are ample suppliesof the basic units (E, F, and G) on hand. There are also 10 units of B, 10 units of C, and 25 units ofD on hand. Lot-sizing rules are lot-for-lot ordering for all items except D, which must be ordered inmultiples of 100 units. There is a scheduled receipt of 100 units of D in week 1.The master schedule calls for 40 units of A in week 4, 60 units of B in week 5, and 30 units of Cin week 6. Prepare a material requirements plan for D and its parents) to further differentiate the models. D is bought from a domestic producer.