What average cycle time is required for the assembly line to achieve the production quota in 10 hours? hours per motorcycle. (Enter your response rounded to three decimal places.)
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- The Harvey Motorcycle Company produces three models:the Tiger, a sure-footed dirt bike; the LX2000, a nimble café racer; and the Golden, a large interstate tourer. This month’s master production schedule calls for the production of 54 Goldens, 42 LX2000s, and 30 Tigers per 7-hour shift.a. What average cycle time is required for the assembly line to achieve the production quota in 7 hours?b. If mixed-model scheduling is used, how many of each model will be produced before the production cycle is repeated?c. Determine a satisfactory production sequence for the ultimate in small-lot production: one unit.d. The design of a new model, the Cheetah, includes features from the Tiger, LX2000, and Golden models. The resulting blended design has an indecisive character and is expected to attract some sales from the other models. Determine a mixed-model schedule resulting in 52 Goldens,39 LX2000s, 26 Tigers, and 13 Cheetahs per 7-hour shift. Although the total number of motorcycles produced per…An assembly line requires two components: gadjits and wi-djits. Gadjits are produced by center 1 and widjits by center 2.Each unit of the end item, called a jit-together, requires three gadjits and two widjits, as shown in Figure 6.13. The dailyproduction quota on the assembly line is 800 jit-togethers. The container for gadjits holds 80 units. The policy variablefor center 1 is set at 0.09. The average waiting time for a con-tainer of gadjits is 0.09 day, and 0.06 day is needed to producea container. The container for widjits holds 50 units, and thepolicy variable for center 2 is 0.08. The average waiting timeper container of widjits is 0.14 day, and the time required toprocess a container is 0.20 day.a. How many containers are needed for gadjits?b. How many containers are needed for widjits?An assembly line requires two components: gadjits and widjits. Gadjits are produced by center 1 and widjits by center 2. Each unit of the end item, called a jit-together, requires three gadjits and two widjits, as shown in Figure. The daily production quota on the assembly line is 800 jit-togethers.The container for gadjits holds 80 units. The policy variable for center 1 is set at 0.09. The average waiting time for a container of gadjits is 0.09 day, and 0.06 day is needed to produce a container. The container for widjits holds 50 units, and the policy variable for center 2 is 0.08. The average waiting time per container of widjits is 0.14 day, and the time required to process a container is 0.20 day. a. How many containers are needed for gadjits? b. How many containers are needed for widjits?
- Flores Manufacturing, Inc., is moving to kanbans tosupport its electronic-boa rd assembly lines. Detennine the size of thekanban for subassemblies and the number of kanbans needed. F)cSetup cost = $25Annual holding cost = $200 per subassemblyDaily production = 400 subassembliesAnnual usage = 50,000 (=50 weeks X 5 days eachX daily usage of200 subassemblies)Lead time = 6 daysSafety stock = I day's production of subassembliesOperations Management Hinge Manufacturing Company employs a Kanban system for a component part. The daily demand is 900 hinges. Each container has a wait time of 0.05/day and a processing time of 0.37 days. The Container size is 60 hinges and the safety factor (a) is 10%. A: How many Kanban card sets should be authorized? B: What is the maximum inventory of this hinge in the system?Analyse three (3) key differences between lean and the theory of constraints (TOC) as approaches to planning and controlling operations.
- An assembly line makes two models of trucks a Buster and a Duster: Busters take 12 minutes each and Dusters take 8 minutes each. The daily output requirement is 24 of each per day Develop a perfectly balanced mixed-model sequence to satisfy demand.Production Company Universal Controlsmanufactures control units. Their new models areeI Argon I and eI Argon II. To make each unit ofArgon I, use 6 meters and 3 controllers. For fa-craft each unit of Argon II, they use 10 meters and Scontrollers. The company receives a total of 760 me-managers and daily controllers of their suppliers.How many units of each model can you produce?seriously? Assume that all parts are used. Note: Solve freely # OF ARGON UNITS I # OF ARGON UNITS IIRick Wing has a repetitive manufacturing plant producing automobile steering wheels. Use the following data to pre-pare for a reduced lot size. The firm uses a work year of 305 days. Annual demand for steering wheels 30,500Daily demand 100Daily production (8 hours) 800Desired lot size (2 hours of production) 200Holding cost per unit per year $10 a) What is the setup cost, based on the desired lot size?b) What is the setup time, based on $40 per hour setup labor?
- Rick Wing has a repetitive manufacturing plantproducing automobile steering wheels. Use the following datato prepare for a reduced lot size. The firm uses a work year of305 days. a) What is the setup cost, based on the desired lot size?b) What is the setup time, based on $40 per hour setup labor?Tuff-Rider, Inc., manufactures touring bikes and mountainbikes in a variety of frame sizes, colors, and component com-binations. Identical bicycles are produced in lots of 100. Theprojected demand, lot size, and time standards are shown inthe following table: The shop currently works 8 hours a day, 5 days a week,50 weeks a year. It operates five workstations, each producingone bicycle in the time shown in the table. The shop main-tains a 15 percent capacity cushion. How many workstationswill be required next year to meet expected demand withoutusing overtime and without decreasing the firm’s currentcapacity cushion?Demand for the popular water toy Sudsy Soaker has far exceeded expectations. In order to increase the availability ofdifferent models of the toy, the manufacturer has decided tobegin producing its most popular models as often as possible on its one assembly line. Given monthly requirementsof 7200, 3600, and 3600 units for Sudsy Soaker 50, SudsySoaker 100, and Sudsy Soaker 200, respectively, determinea model sequence for the final assembly line that willsmooth out the production of each model. (Assume 30working days per month and eight working hours per day.Also assume that the time required to assemble each modelis approximately the same.)