preview

Swot Analysis : Lean Tools

Decent Essays

Assignment 01 Lean Tools Q. ABC wishes to transform itself as a lean enterprise by adopting all possible lean manufacturing strategies. Being a lean consultant ABC has contacted you for this transformation. Enlist the lean activities you will kick start in this process of transformation, with your knowledge on lean principles, types of waste, primary and secondary tools. Soln. For ABC to become a lean enterprise these Lean tools can and should be adopted. 1. Kaizen: Japanese word for "continuous improvement" or "change for the best". It promotes the philosophy or the practices which focus upon continuous improvement of manufacturing processes, engineering applications, and business management. It is a daily process; whose true meaning …show more content…

This allows operations to increase quality at each process and to distinguish men from machines to provide more efficient work. Out of the two pillars of the Toyota Production System along with JIT (just-in-time) one is Jidoka. It highlights the main/root cause of problem This results to improvements in the processes that tend to increase quality by eradicating the root causes of defects. It is also termed as autonomation, which means automation with a slight touch of human intellect. It is because it provides equipment the power to differentiate working parts from bad automatically, without being supervised by a worker. This eliminates the very need of workers to regularly keep an eye on machines which results in considerable increase in productivity because one operator can operate number of machines at the same time frequently termed as multi process handling. Jidoka was developed by the founder of Toyota Saichii Toyoda in early 1900. He created an textile loom which will stop automatically when any of the thread breaks. 3. Five -S (5 S):- 5S is a workplace technique that uses a set of five operations. It was mainly originated in Japan. The five Japanese words are: seiri, seiton, seiso, seiketsu, and shitsuke. When these words are translated into English, they all begin with the letter "S". Sorting, Simplifying, shining (Systematic Clean-up), Standardise, Sustain. It is used to basically organize work place into a more efficient and effective

Get Access