100 bars per hour
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A Chocolate manufacturing company produced 180000 bars last year. The company works 3 shifts per day 8 hours shift and operates 250 days per year. The production line is designed to produce 100 bars per hour. The company allocates 0.5 an hour/day for preventive maintenance, 1 hour/ day for employee breaks, and 1.5 hours/day to set up machines for different products. What is the actual outputs?
- 30 bars per hour
- 48 bars per hour
- 60 bars per hour
- 100 bars per hour
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- A firm has redesigned its production process so that it now takes 10 hours for a unit to be made. Using the old process, it took 15 hours to make a unit. If the process makes one unit each hour, on average, and each unit is worth $1,500, what is the reduction in working process value?Calculate the total number of machine-hours needed to produce enough units to meet the sales demand for the two products. Total number of machine hours Marwick Innovations, Inc. produces exercise and fitness gear. Two of its newer products require a finishing process that can only be completed on machines that were recently purchased for this purpose. The machines have a maximum capacity of 10,500 machine hours, and no other products that the company makes use these machines.Sarah Jacob, the company’s operations manager, is preparing the production schedule for the coming month and can’t seem to find enough machine time to produce enough units to meet the customer demand that the marketing department has included in the sales budget.Michael Stoner, the company’s controller, has gathered the following information about the two products: DumbbellRack WeightBench Selling price per unit $50 $60 Direct materials 20 12 Direct labor…. Aquatica makes underwater camera housings for divers. The process begins with a solid rectangular block of aluminum that is used to make a single housing. A computer numerically controlled (CNC) machine drills into the block to make the metal “frame” of the housing. Each block requires 15 minutes of drilling. The frame is then chemically treated in a series of baths. There is ample capacity in the treating stage. Finally, a worker must manually attach the various buttons and components to the metal housing. This assembly takes 120 minutes per housing per worker and Aquatica has 6 workers trained to do this task. The CNC machine requires a 30-minute setup time before the production of a batch can begin. a. If the CNC machine produces 14 housings between setups, what would be its capacity (in housings per hour)? b. Assuming the process is supply-constrained, what is the utilization (as a number between 0 and 1) of the CNC machine if it operates in batches of 14 housings? c. Assuming…
- An operation process consisting of 6 operations has the following waste detected in each of them. Determine the production volume that should be considered to cover the final volume of 5,000 per month. Calculate:1.- Quantity of production volume to be produced considering its SCRAP 2.- Quantity of production volume to be made per work shift, considering that the company works 20 days of the month with 3 shifts per day. 3.- Amount of monthly production volume that enter the operation 4. OP % SCRAP 1 .05% 2 .03% 3 .01% 4 .006% 5 .1% 6 .12%Rene steering makes 100 000 steering wheels per month. The firm works for 20 days in month, each day comprises of three 8 hour shifts. An assembly worker produces 10 steering wheels per hour; the firm needs ----- number of workers for each shift?Consider the following batch flow process consisting of three process steps performed by three machines. What is the capacity of the process given the following information? Batch size = 50 parts Step 1 - Processing Time = 1 minute/part; Setup time = 20 minutes Step 2 - Processing Time = 2 minute/part; Setup time = no setup Step 3 - Processing Time = 1.5 minute/part; Setup time = no setup Your answer provided to me was 1.881 parts per minute (which also equals 112.8 parts per hour). I understand how you arrived at such answer. However, per my professor's answer key, states an answer of 30 units per hours (which could be wrong and I want to confirm), but my question is - is there any way the answer could be 30 units per hour? Thank you!
- An 8-hour shift at maximum production yields 8,000 units at your factory. Increasing sales and marketing will necessitate more manufacturing capacity because of increasing consumer demand. There is a lot depending on your decision as the plant manager about you doing overtime or adding an additional 8-hour shift. How many more goods of demand, above the 8,000 current productions, are required to make the 2nd shift cost worth it? Answer the following questions based on the information presented: A)There should always be 100 employees working in the factory. B)You pay each of your employees an hourly wage of $20. C)There is a 150 percent increase in overtime compensation. Please answer in detail and round your answer to the next solid number.Exercise Published by Tutor The company (from the previous example) producing training sets for basic operations with SMD components produces them in a total of 3 of its factories: New York factory, the Washington factory, and the HK factory. In total, the company will produce a total of 420 teaching sets. The New York factory will produce 50% more sets than the total production in Washington and HK combined, and the production in Washington factory is 10% higher than in HK factory. How many sets are produced in the individual production factories? The tutor published the attched solution(pic). Based on the attached solution and the exercise description can you explain me how was the total production,constraints row was constructed ?A company that makes shopping carts for supermarkets and other stores recently purchased some new equipment that reduces the labor content of the jobs needed to produce the shopping carts. Prior to buying the new equipment, the company used five workers, who produced an average of 80 carts per hour. Workers receive $10 per hour, and machine cost was $40 per hour. With the new equipment, it was possible to transfer one of the workers to another department, and equipment cost increased by $10 per hour, while output increased by four carts per hour.A) Compute labor productivity under each system. Use carts per worker per hour as themeasure of labor productivity.B) Compute the multifactor productivity under each system. Use carts per dollar cost (laborplus equipment) as the measure.C) Comment on the changes in productivity according to the two measures, and on which one you believe is the more pertinent for this situation.
- An injector machine goes down roughly 20% of the time (the injector gums up and needs to be cleaned, a quick process). One operator is assigned to service three identical such machines. Each machine can produce 100 parts/h if running properly (i.e., not down). The operator is paid $10/h and each machine costs $20/h to operate. Consider 8hr/shift a) Please fill in the table below: b) How many parts can you produce per shift? c) What is the unit cost fper part for this operation? d) If you hire another operator at the same rate to assist the first operator, what is the unit cost now? e) Is it worth hiring another operator at the same rate to assist the first operator, in case more than one machine goes down at the same time?A company produces a line of golf putters composed of three models. The demandfor model A is 500 per month, for B is 400, and for C is 300. What would be themixed-model sequence if some of each were made each day?. Kinga Doll Company manufactures eight versions of its popular girl doll, Shari. Thecompany operates on a 40-hour workweek. The eight versions differ in doll skin, hair,and eye color, enabling most children to have a doll with a similar appearance to them.It currently sells an average of 4000 dolls (spread equally among its eight versions) perweek to boutique toy retailers. In simplified terms, doll making at Kinga involves threebasic operations: molding the body and hair, painting the face, and dressing the doll.Changing over between versions requires setup time at the molding and painting stationsdue to the different colors of plastic pellets, hair, and eye color paint required. Table 7.5lists the setup times for a batch and the activity times for each unit at each step.a. What is the process capacity in dolls per hour with a batch size of 500 dolls? b. What is the utilization of molding in dolls per hour with a batch size of 800 dolls? c. Which batch size would minimize inventory…