2200 kg / hr of propane gas is burned with 5% excess air and the process is to be designed for a 95% overall conversion of propane. If 90% of the reacted gas is burned completely and the balance to form CO gas, calculate the flow rate and composition of the flue gas.

Introduction to Chemical Engineering Thermodynamics
8th Edition
ISBN:9781259696527
Author:J.M. Smith Termodinamica en ingenieria quimica, Hendrick C Van Ness, Michael Abbott, Mark Swihart
Publisher:J.M. Smith Termodinamica en ingenieria quimica, Hendrick C Van Ness, Michael Abbott, Mark Swihart
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2200 kg / hr of propane gas is burned with 5% excess air and the process is to be designed for a 95% overall conversion of propane. If 90% of the reacted gas is burned completely and the balance to form CO gas, calculate the flow rate and composition of the flue gas.

Expert Solution
Step 1

given that,

the mass flow rate of propane gas = 2200 kg/hr

percentage of excess air = 5% = 0.05

overall conversion of propane = 95% = 0.95

90% of gas is burned completely that is converted to CO2 and the rest 10% is converted to CO.

it is required to calculate the flow rate and composition of the flue gas

Step 2

given that the overall conversion of propane is 95%. so the amount of propane gas burned = 0.95×2200 = 2090 kghr

combustion reactions of propane:

C3H8 + 5O2  3CO2 + 4H2OC3H8 + 3.5O2  3CO + 4H2O

44 kg of propane requires 160 kg of O2 for complete combustion

2090 kg of propane requires = 2090×16044= 7600 kg of O2

theoretical O2 supplied= 7600 kg 

actual O2 supplied = 7600(1+0.05) = 7980 kg

moles of O2798032=249.375 kmol

moles of N2 entering along with O2249.375×0.790.21= 938.125 kmol

mass of N2938.125×28 = 26267.5 kg

Step 3

90% of propane gas is converted to CO2

amount of propane gas is converted to CO0.9×2090 = 1881 kg

44 kg of propane produces 132 kg of CO2

1881 kg of propane produces 1881×13244=5643 kg of CO2

The amount of propane gas is converted to CO 0.1×2090 = 209 kg

44 kg of propane produces 84 kg of CO

209 kg of propane produces = 209×8444=399 kg of CO

 

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