A helical spring made of hard-drawn wire having G = 29 GPa, supports a continuous load. Given: d = 6 mm, D = 30 mm, r. = 20% Design Requirements: The ends are squared and ground; one end is free to tip. In the most-compressed condition, the force is 600 N: after 13 mm of release, the minimum force is 340 N. Determine: a. The factor of safety based on the Soderberg criterion. b. The free height. c. The surge frequency. d. Whether the spring will buckle in service.
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- A small lab scale has a rigid L-shaped frame ABC consisting of a horizontal arm AB (length b = 10 in.) and a vertical arm BC (length c = 7 in.) pivoted al point B. The pivot is attached to the outer frame BCD that stands on a laboratory bench. The position of the pointer al C is controlled by a spring, Jt = 5 lb/in., that is attached to a threaded rod. The pitch of the threads is p = 1/16 in. Under application of load W, 12 revolutions of the nut are required to bring the pointer back to the mark. Calculate the weight W.PROBLEM: 5 A helical valve spring is to be designed for an operating load range of 90N to 195N. The maximum deflection of the spring for this load range is 7.5 mm. Assuming a spring index of 9, a permissible shear stress of 550 N/mm2 for the material and the modulus of rigidity of 0.85x105 N/mm2. Determine the dimensions of the spring. (i.e. Diameter of the spring wire ,Mean coil diameter, Outer diameter of the spring, number of active turn and free length of the spring). Assume the spring coil is squared and ground.A spring with ends squared and ground, wire diameter d = 4 mm, outside diameter Do = 40 mm, 18 total coils, and free length Lf = 140 mm has been chosen for an application where the initial deflection is 15 mm and the working deflection is 50 mm. The shear modulus is G= 80 GPa. Part A Determine the clash allowance. Express your answer as a percentage using three significant figures. Part B Determine the spring rate.
- A spring (squared and ground) having a pitch 0.75 inch has a mean diameter of 1.5in and a wire diameter of 0.25in. After applying a certain load, the spring deflects 0.5in with a corresponding stress of 30.75 ksi. The spring is to be made of tempered steel wire having a shear modulus of 12 million psi.A helical compression spring is required to provide a minimum force of 150 lb at installation and have a working deflection of 1 in. The spring rate is 75 lb/in. The coil must fit in a 2.1-in-dia hole with 0.1 in total clearance. Use 0.25-in diameter unpeened music wire and squared/ground ends. Use a 15% clash allowance, shear modulus G = 11.5 Mpsi, and weight density γ = 0.285 lb/in3. Assume Sys = 0.6Sut. Part A Find the shear stress at the initial deflection. Express your answer in pounds per square inch to three significant figures. τiτi = Part B Find the mean stress. Express your answer in pounds per square inch to three significant figures. Part C Find the alternating stress in the coil. Express your answer in pounds per square inch to three significant figures. Part D Find the fatigue safety factor for infinite life in shear. Express your answer using three significant figures.…A square end compression helical spring has an operation load range of 3.5KN to 4.2KN.The deflection for the load range is 8mm and the spring index is 6.if the permissible shear stress and module of rigidity for the material of the spring are 380MPa and 90pa respectively, including the effect of the wire curvature. Design the spring by, determine (A)wire diameter (B) mean coil diameter (C) number of active turns (D)total number of turns
- A helical compression spring is 1o exert a force of 8.0 Ib when compressed 1o a length of 1.75 in. At a length of 1.25 in, the force must be 12.0 Ib. The spring will be installed in a machine that cycles slowly. and approximately 200 000 cycles total are expected. The tem- perature will not exceed 200°F. The spring will be installed in a hole having a diameter of 0.75 in. For this application. specify a suitable material, wire diameter. mean diameter. OD. ID. free length, solid length. number of coils, and type of end condition. Check the stress at the maximum operating load and at the solid length condition. The first of two solution procedures will be shown. The numbered steps can be used as a guide for future problems and as a Kind of algorithm for the spreadsheet approach that follows the manual solution.a helical compression spring with squared and ground ends is ti be made of a steel wire 79 gpa and presetting is to be used. the operation load of the spring can be considered static. If the maximum working force is 292 N and a force of 35 N is required when the spring is 30 mm longer, determine the spring constant kA closed-coil helical spring is to have stiffness of 900 N/m in compression with a maximum load of 45 N and a maximum shearing stress of 120 N/mm2.The length of the spring is 45 mm. find the wire diameter, mean coil radius and the number of coils. Take C= 40000 N/mm2
- A helical spring is provided with a rigid plate at each end. A bolt passes through the spring and the end plates. By turning the nut, the spring is compressed until the coils touch. The height of the unloaded spring is 600 mm, its mean coil diameter is 100 mm and the diameter of the spring wire is 28 mm. The spring has 18 coils. The diameter of the bolt is 25 mm and the plates are each 25 mm thick. Calculate the elongation of the bolt when the spring is fully compressed as well as the stress in the spring wire (take E = 200 GPa and G = 80 GPa).Design a close coiled helical compression spring for a service load rangingfrom 2500 N to 3000 N. The axial deflection of the spring for the load range is 5 mm. Assume aspring index of 4. The permissible shear stress intensity is 450 MPa and modulus of rigidity,G = 84 kN/mm2.A mechanism used in printing machinery consists of a tension spring assembled with a preload of 40 N. The mean diameter of the coilis 32 mm with a spring index of 8. The spring has 18 active coils. The spring wire is hard drawn and oil tempered having the following material properties: a.Design shear stress = 700 MPb b. .Modulus of rigidity = 80 kN/mm2 Identify (a) the initial torsional shear stress in the wire, (b) the spring rate, and (c) the force to cause the body of the spring to reach its yield strength.