A toy manufacturer is planning to add a new line for the upcoming festive season. He knows that you have studied process design and asked you to help create a balanced process. The following data has been provided to you: 4 units Hourly Output Working Time Task A B C D E F G H I 56 minutes per hour Duration (minutes) 3 2 4 7 4 5 6 9 5 Immediate Follower В BHE C Н H G E I END c) Calculate the efficiency. d) The toy manufacturer noticed that the idle time of the process is quite high and wishes to reduce it. Explain how you would apply six-sigma methodology, DMAIC to make the process more efficient.

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
Section: Chapter Questions
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Question 2
A toy manufacturer is planning to add a new line for the upcoming festive
season. He knows that you have studied process design and asked you to help
create a balanced process. The following data has been provided to you:
4 units
Hourly
Output
Working
Time
Task
A
B
ODE
с
F
G
H
I
56 minutes per hour
Duration
(minutes)
3
2
4
7
4
10
6
9
5
Immediate
Follower
B
с
H
E
H
G
E
END
c) Calculate the efficiency.
d) The toy manufacturer noticed that the idle time of the process is quite high
and wishes to reduce it. Explain how you would apply six-sigma
methodology, DMAIC to make the process more efficient.
Transcribed Image Text:Question 2 A toy manufacturer is planning to add a new line for the upcoming festive season. He knows that you have studied process design and asked you to help create a balanced process. The following data has been provided to you: 4 units Hourly Output Working Time Task A B ODE с F G H I 56 minutes per hour Duration (minutes) 3 2 4 7 4 10 6 9 5 Immediate Follower B с H E H G E END c) Calculate the efficiency. d) The toy manufacturer noticed that the idle time of the process is quite high and wishes to reduce it. Explain how you would apply six-sigma methodology, DMAIC to make the process more efficient.
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