A value stream has three activities and two products. The units produced and shipped per week are 50 of the limited model (Model K), characterized by special additional features, and 150 of the regular model (Model R), with only basic features. The conversion cost resource consumption patterns are shown as follows:     Model K Model R Cost of Value stream Activities Cell manufacturing 2, 700 minutes 2, 100 minutes $ 19,200 Engineering 65 hours 15 hours 3,400 Testing 25 hours 55 hours 3,000 Total     25, 600   Required: 1. Calculate the ABC product cost (conversion cost) for Models K and R. 2. Calculate the value-stream average product cost (conversion cost). Assuming reasonable stability in the consumption patterns of the products and product mix, assess how well the products are grouped, based on similarity. 3. Calculate the cycle time for each product by dividing the total hours used for each product by the units produced of each product. Now calculate the DBC cost for each product. Comment on the significance of DBC for this setting.

Cornerstones of Cost Management (Cornerstones Series)
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Author:Don R. Hansen, Maryanne M. Mowen
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Chapter15: Lean Accounting And Productivity Measurement
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A value stream has three activities and two products. The units produced and shipped per week are 50 of the limited model (Model K), characterized by special additional features, and 150 of the regular model (Model R), with only basic features. The conversion cost resource consumption patterns are shown as follows:

 

  Model K Model R Cost of Value stream Activities
Cell manufacturing 2, 700 minutes 2, 100 minutes $ 19,200
Engineering 65 hours 15 hours 3,400
Testing 25 hours 55 hours 3,000
Total     25, 600

 

Required:

1. Calculate the ABC product cost (conversion cost) for Models K and R.

2. Calculate the value-stream average product cost (conversion cost). Assuming reasonable stability in the consumption patterns of the products and product mix, assess how well the products are grouped, based on similarity.

3. Calculate the cycle time for each product by dividing the total hours used for each product by the units produced of each product. Now calculate the DBC cost for each product. Comment on the significance of DBC for this setting.

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