An assembly line with 20 activities is to be balanced. The total amount of time to complete all 20 activities is 50 minutes. The longest activity takes 2.4 minutes and the shortest takes 0.9 minute. The line will operate for 300 minutes per day.
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An assembly line with 20 activities is to be balanced. The total amount of time to complete all 20 activities is 50 minutes. The longest activity takes 2.4 minutes and the shortest takes 0.9 minute. The line will operate for 300 minutes per day.
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What are the maximum and minimum cycle times? Round your answers to one decimal place.
Maximum cycle time: minutes
Minimum cycle time: minutes
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How much daily output will be achieved by each of those cycle times? Round your answers to the nearest whole number.
Daily output achieved by maximum cycle time: units/day
Daily output achieved by minimum cycle time: units/day
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- Balance the assembly line shown below for (a) a shift output of 60 pieces and (b) a shift output of 40 pieces. Assume an 8-hour shift, and use the rule: choose the assignable task with the longest processing time. Compute the line efficiency for each case. Fill in the table below for a shift output of 60 pieces. Break ties by choosing the lowest task number. If your answer is zero, enter "0". Round your answers to the nearest whole number. Workstation Tasks Total Time Idle Time 1 2 3 4 Total What is the assembly-line efficiency? Round your answer to one decimal place. % Fill in the table below for a shift output of 40 pieces. Break ties by choosing the lowest task number. If your answer is zero, enter "0". Round your answers to the nearest whole number. Workstation Tasks Total Time Idle Time 1 2 3 Total What is the assembly-line efficiency? Round your answer to one decimal place. %An assembly line with 17 tasks is to be balanced. The longest task is 2.4 minutes, and the totaltime for all tasks is 18 minutes. The line will operate for 450 minutes per day.a. What are the minimum and maximum cycle times?An assembly line is to be designed to operate 13 hours per day and supply a steady demand of 325 units per day. Here are the tasks and their performance times: TASK PRECEDINGTASKS PERFORMANCE TIME (SECONDS) TASK PRECEDINGTASKS PERFORMANCETIME (SECONDS) a — 48 g d 43 b — 58 h e 38 c — 73 i f 23 d a 63 j g 33 e b 88 k h, i 53 f c 23 l j, k 67 A) What is the efficiency of your line balance? B) Suppose demand increases by 10 percent. How would you react to this? Assume that you can operate only 13 hours per day in regular time. (Round your answers to the nearest whole number.)
- Using the information below answer the following questionsa) What is the bottleneck in the process – show your work by demonstrating the workloadby product and station.b) Using the traditional (margin) based model what is the order of priority of the 4 products,and how many of each can they produce BY MONTH. Show your math for determiningthe order of priority and for determining the number of unitsc) Using the bottle keck based model what is the order of priority of the 4 products, andhow many of each can they produce BY MONTH. Show your math for determining theorder of priority and for determining the number of unitsd) What is the profit using the traditional method – show your mathe) What is the profit using the bottleneck method – show your mathThe factory runs one 8-hour shift per day per station, operates five days a week. The skilledemployees get paid $25 / hour. In addition, the factory has a weekly overhead of $2000. Due touncertainty in the demand planning, management has…given information: which step is in bottleneck=30 min for tan leather 60/30=2 briefcases per hr are processed at the bottleneck workstation per hour throughput time of the overall process Throughput = 75 minutes PLEASE answer the following 3 questions: If the manufacturing facility operates 8 hours per day, 250 days a year, what is the annual capacity of this manufacturing process. Assume the company decides to hire additional workers in order to duplicate the bottleneck step identified in part a so that there are 3 of these workstations instead of 1. Redraw the diagram showing the flow of the revised process. Answer parts a through d again based on the new process created in part e?The manufacturer of children’s toys designed a special toy truck that can be assembled in 8 basic steps.The required time and predecessors for the tasks can be seen in the table below. There are 7.5 productivehours available in a day and the manufacturer wishes to produce 400 units..Task Time (sec) PredecessorA 45 --B 50 AC 20 AD 55 AE 15 DF 65 DG 25 EH 35 B, C, F, G Assign the tasks to work stations using the LOT rule. The process design team realizes that the potential spike in demand for this device requiresincreased output. They elect to add a seventh worker to their production team at the firststation. What is the net effect of adding this worker?
- You have just determined the actual number of workstations that will be used on an assembly line to be 6 using the assembly-line balancing procedure. The cycle time of the line is 5 minutes and the sum of all that tasks required on the line is 25 minutes. What is the resulting line's efficiency?Need some assistanace with the following please. Kiko Teddy Bear is a manufacturer of stuffed teddy bears. Kiko would like to be able to produce 40 teddy bears per hour on its assembly line. The following information will assist in answering the questions that follow:Task Information for Kiko Teddy BearWork ElementTask Description Immediate PredecessorTask Time (in seconds)A Cut teddy bear pattern None 90B Sew teddy bear cloth A 75C Stuff teddy bear B 50D Glue on eyes C 20E Glue on nose C 15F Sew on mouth C 35G Attach manufacturer’s label B 15H Inspect and pack teddy bear D,E,F,G 40a. Draw a precedence diagram. b. What cycle time would provide the desired output? c. What is the maximum possible output of the line? d. What is the theoretical minimum number of workstations using the cycle time computed in” b “above? e. Assign tasks to workstations using the cycle time in “b” above. f. Calculate the efficiency and idle time percentage of the lineA) Which step in this process is the bottleneck? =30 min for tan leather B) How many briefcases are processed at the bottleneck workstation per hour?=60/30=2 briefcases per hr C) What is the throughput time of the overall process?=30+15+10+10+10 Throughput = 75 minutes given the above information please answer qestions 1-3 below. If the manufacturing facility operates 8 hours per day, 250 days a year, what is the annual capacity of this manufacturing process. Assume the company decides to hire additional workers in order to duplicate the bottleneck step identified in part a so that there are 3 of these workstations instead of 1. Redraw the diagram showing the flow of the revised process. Answer parts a through d again based on the new process created in part e?
- The desired daily output for an assembly line is 540 units. This assembly line will operate 720 minutes per day. The following table contains information on this product's task times and precedence relationships: TASK TASK TIME(SECONDS) IMMEDIATEPREDECESSOR A 35 — B 25 A C 35 A D 55 B E 5 B F 15 C G 30 E-D H 5 F-G b. What is the workstation cycle time? c. Balance this line using the largest number of following tasks. Use the longest task time as a secondary criterion. (Leave no cells blank - be certain to enter "0" wherever required.)Stanford Rosenberg Computing wants to establish an assembly line for producing a new product, the Personal Digital Assistant (PDA). The tasks, task times, and immediate predecessors for the tasks are as follows: Task Time (sec) Immediate Predecessor A 12 − B 15 A C 7 A D 5 B, C E 18 D Rosenberg's goal is to produce 170 PDAs per hour. Part 2 a) The cycle time for the production of a PDA = enter your response here seconds (round your response to two decimal places).Bill builds benches in a small shop and he plans to operate five 8-hour days perweek. Each bench has two ends and a top. It takes 5 minutes to cut and sand eachend and 2 minutes to make each top. Assembly requires 8 minutes per bench, andpainting requires 5 minutes per bench. Bill has one employee who makes the topsand ends. Bill will do the final assembly and painting. He also plans 1 hour per dayfor setup and teardown for each department.a. How many benches should he plan to build per week?b. How many hours per week are required for each person?c. Suggest ways to increase the number of benches produced per week