Based on the standard requirement of a system, it is given that the diameter of the bore of cylinders for clamping and drilling processes are 100 mm and 80 mm, respectively. It is expected that the clamping process will take a load of 700N while 650N will be loaded for drilling process. The speed movement for the clamping and drilling process is designed to be 120cm/min and 180mm/min, respectively. i. Compute the required flowrate for the pump for both clamping and drilling processes.  ii. Calculate the working pressure required for the system if only one cylinder is to be choose for both clamping and drilling processes.  iii. Which horse power of the motor is required?

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Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.