Design Problem: You nave just been hired as a Controf Systems Integrator. Your first project is for a client who wishes to retrofit (modernize) an industrial wash unit. The current system utilizes a mechanical drum sequencer type motorized mechanical timing device. Based on what you have learned in TEC 263, you know that a PLC would be a perfect solution to this problem! The customer is willing to replace or "rewire" I/O as necessary (e.g. switches, button, sensors, etc.) but, the process must remain the same. Since you decided to use a PLC, you now have the ability to provide a few enhancements! So, the customer also requests that the number of completed wash cycles is tracked and displayed (something that was not being done before). Using the following industrial electrical (wiring/ relay) ladder diagram and the corresponding functionality chart, design a PLC system (ladder logic

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Using THE APP CODESYS, make A LADDER LOGIC FOR THIS PROGRAM. Need a PLC PROGRAM NOT A DEFINITION. This wasn’t answered the right way! Last time I put it up.
İndustrial Wash Unit Retrofit Project
Design Problem: You have just been hired as a Controls Engineer at XYZ Systems Integrator. Your first
project is for a client who wishes to retrofit (modernize) an industrial wash unit. The current system
utilizes a mechanical drum sequencer type motorized mechanical timing device. Based on what you
have learned in TEC 263, you know that a PLC would be a perfect solution to this problem! The customer
is willing to replace or "rewire" I/0 as necessary (e.g. switches, button, sensors, etc.) but, the process
must remain the same. Since you decided to use a PLC, you now have the ability to provide a few
enhancements! So, the customer also requests that the number of completed wash cycles is tracked and
displayed (something that was not being done before). Using the following industrial electrical (wiring/
relay) ladder diagram and the corresponding functionality chart, design a PLC system (ladder logic
program and HMI) to satisfy the customer's needs. For testing purpose, use 1 second as the default
timer increment based on a cumulative time (e.g. Timer Increment of 2 on the chart would be from 1 to
2 or a 1 second interval)
HINT: You will use a timer, counter, and bit-level addressing to solve ipis problem (and many other
concepts we've covered so far!) For this problem, you can ignore the LINE SWITCH, but don't forget to
include the SAFETY WATER LEVEL SWITCH (Normally Closed) when operating the fill valve.
L1
L2
Timer
increment
Active
devices
E Ground
Machine function
Timer
0-1
L1
ff
12
Drain
Fill
First prerinse Rinse
124
1345
1456
1245
4-5
O Line
switch
Drain
1345
1456
1245
Fill
8-10
Prewash Wash
Drain
Drain
2 pump
dwnd
(MTR
11
Fill
Second prerinse Rinse
Drain
1345
1456
124
12
%24
13-15
16
Safety water
level switch
Fill
(3
valve
Fill
Wash Wash
17
18-30
31
134
1456
1245
Drain
Timer
Fill
First rinse Rinse
32
33-34
35
1345
O motor
1456
1245
Drain
(MTR
Fill
Second rinse Rinse
36
37-41
42
1345
1456
1245
Circulating
Drain
motor
Dry
Dry Drain
Dry
43-58
59
60
(MTR
146
1246
146
Heater
wW.
MacBook Air
Transcribed Image Text:İndustrial Wash Unit Retrofit Project Design Problem: You have just been hired as a Controls Engineer at XYZ Systems Integrator. Your first project is for a client who wishes to retrofit (modernize) an industrial wash unit. The current system utilizes a mechanical drum sequencer type motorized mechanical timing device. Based on what you have learned in TEC 263, you know that a PLC would be a perfect solution to this problem! The customer is willing to replace or "rewire" I/0 as necessary (e.g. switches, button, sensors, etc.) but, the process must remain the same. Since you decided to use a PLC, you now have the ability to provide a few enhancements! So, the customer also requests that the number of completed wash cycles is tracked and displayed (something that was not being done before). Using the following industrial electrical (wiring/ relay) ladder diagram and the corresponding functionality chart, design a PLC system (ladder logic program and HMI) to satisfy the customer's needs. For testing purpose, use 1 second as the default timer increment based on a cumulative time (e.g. Timer Increment of 2 on the chart would be from 1 to 2 or a 1 second interval) HINT: You will use a timer, counter, and bit-level addressing to solve ipis problem (and many other concepts we've covered so far!) For this problem, you can ignore the LINE SWITCH, but don't forget to include the SAFETY WATER LEVEL SWITCH (Normally Closed) when operating the fill valve. L1 L2 Timer increment Active devices E Ground Machine function Timer 0-1 L1 ff 12 Drain Fill First prerinse Rinse 124 1345 1456 1245 4-5 O Line switch Drain 1345 1456 1245 Fill 8-10 Prewash Wash Drain Drain 2 pump dwnd (MTR 11 Fill Second prerinse Rinse Drain 1345 1456 124 12 %24 13-15 16 Safety water level switch Fill (3 valve Fill Wash Wash 17 18-30 31 134 1456 1245 Drain Timer Fill First rinse Rinse 32 33-34 35 1345 O motor 1456 1245 Drain (MTR Fill Second rinse Rinse 36 37-41 42 1345 1456 1245 Circulating Drain motor Dry Dry Drain Dry 43-58 59 60 (MTR 146 1246 146 Heater wW. MacBook Air
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