Electro Fans has just received an order for one thousand 20˝ fans due in week 7. Each fan consists of a housing assembly, two grills and a fan assembly. The housing assembly consists of a frame, two supports and a handle. The following table gives lead times, on-hand inventory, and scheduled receipts. Table 1.1:  Lead time and quantity on hand Item Lead Time Qty on hand Lot size# Scheduled receipt 20˝ Fan   Housing       Frame        Supports (2)        Handle   Grills (2)   Fan Assembly        1 1 2 1 1 2 3   80 90 - 50 400 200* 150   - - - 100 400 450 -               50 fan assembly  in week 2   * In week 3 it was found that 50% of the on hand inventory of the grills was damaged. # Items without any lot size given should be considered as lot-for-lot.   (i) Construct a product structure. (ii) Construct a time-phased product structure. (iii) Prepare a net requirement plan.

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
Section: Chapter Questions
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  • Electro Fans has just received an order for one thousand 20˝ fans due in week 7. Each fan consists of a housing assembly, two grills and a fan assembly. The housing assembly consists of a frame, two supports and a handle. The following table gives lead times, on-hand inventory, and scheduled receipts.

Table 1.1:  Lead time and quantity on hand

Item

Lead Time

Qty on hand

Lot size#

Scheduled receipt

20˝ Fan

  Housing

      Frame

       Supports (2)

       Handle

  Grills (2)

  Fan Assembly     

 

1

1

2

1

1

2

3

 

80

90

-

50

400

200*

150

 

-

-

-

100

400

450

-

 

 

 

 

 

 

 

50 fan assembly  in week 2

 

* In week 3 it was found that 50% of the on hand inventory of the grills was damaged.

# Items without any lot size given should be considered as lot-for-lot.

 

  • (i) Construct a product structure.
  • (ii) Construct a time-phased product structure.
  • (iii) Prepare a net requirement plan.
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