Lutz,  Inc.  produces  three  products:  Quality,  Superior,  and  Superb.  The  Lutz  cost accounting system applied Conversion Costs using a Plant-Wide Application Rate using Direct Labor Hours as the Cost Driver.  Lutz is thinking of employing an ABC system for Conversion Costs.                         Lutz concluded that its plant had six activities with the following Cost Drivers and costs budgeted for the upcoming year:                       Activity Area   Budgeted Costs   Cost Driver                       Material Handeling   $258,400   Number of Parts Production Scheduling   $114,000   Number of Orders Setups   $160,000   Number of Setups Machinery Cost and Maint   $3,510,000   Machine Hours Finishing   $1,092,000   Direct Labor Hours Packaging/Shipping   $190,000   Number orders Shipped TOTAL   $5,324,400                                                     It is estimated that there will be 54,600 Direct Labor Hours in the upcoming year                       The following information summerizes Lutz' Projections of the Cost Drivers listed above by Product type                       Cost Driver   Quality Superior Superb                         Units to be produced   10,000 5,000 800   # of parts per unit   30 50 120   Production orders   300 70 200   Production Setups   100 50 50   Machine Hrs per unit   7 7 15   DLH per unit   2 5 12   Orders shipped   1,000 2,000 800                         Direct Labor   $69.11 $72.50 $83.22   Direct Materials   $83.00 $97.00 $115.00                         Lutz uses a 30% markup above cost to bid for their projects.  What are the costs they currently use with the Plant-wide model?                       What Should the prices be if we used ABC?                       Discussion topic:  What does the difference suggest we might be doing wrong with our bids?  And if you were the CFO what activity area would you look to improve and give a few generic examples of options for improvement.

Cornerstones of Cost Management (Cornerstones Series)
4th Edition
ISBN:9781305970663
Author:Don R. Hansen, Maryanne M. Mowen
Publisher:Don R. Hansen, Maryanne M. Mowen
Chapter7: Allocating Costs Of Support Departments And Joint Products
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Lutz,  Inc.  produces  three  products:  Quality,  Superior,  and  Superb.  The  Lutz  cost accounting system applied Conversion Costs using a Plant-Wide Application Rate using Direct Labor Hours as the Cost Driver.  Lutz is thinking of employing an ABC system for Conversion Costs.
 
                     
Lutz concluded that its plant had six activities with the following Cost Drivers and costs budgeted for the upcoming year:
                     
Activity Area   Budgeted Costs   Cost Driver
                     
Material Handeling   $258,400   Number of Parts
Production Scheduling   $114,000   Number of Orders
Setups   $160,000   Number of Setups
Machinery Cost and Maint   $3,510,000   Machine Hours
Finishing   $1,092,000   Direct Labor Hours
Packaging/Shipping   $190,000   Number orders Shipped
TOTAL   $5,324,400        
                     
                     
It is estimated that there will be 54,600 Direct Labor Hours in the upcoming year
                     
The following information summerizes Lutz' Projections of the Cost Drivers listed above by Product type
                     
Cost Driver   Quality Superior Superb  
                     
Units to be produced   10,000 5,000 800  
# of parts per unit   30 50 120  
Production orders   300 70 200  
Production Setups   100 50 50  
Machine Hrs per unit   7 7 15  
DLH per unit   2 5 12  
Orders shipped   1,000 2,000 800  
                     
Direct Labor   $69.11 $72.50 $83.22  
Direct Materials   $83.00 $97.00 $115.00  
                     
Lutz uses a 30% markup above cost to bid for their projects.  What are the costs they currently use with the Plant-wide model?
                     
What Should the prices be if we used ABC?
                     
Discussion topic:  What does the difference suggest we might be doing wrong with our bids?  And if you were the CFO what activity area would you look to improve and give a few generic examples of options for improvement.
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