Q1- What are the main advantages of using the bulk deformation processes? Q2- Explain when the engineering can use hot, cold and warm working during the manufacturing processes? 13- Classify the rolling processes according to the part geometry, and give your opinion about the best method can be used to produce a thick walled tubes? Q4- What are the main features of shape rolling? Q5- What are the main equipment that used in the forging processes? Q6- Explain the main advantages of using the flash in the close die? Q7- What are the types of the forging machine?

Q1- What are the main advantages of using the bulk deformation processes? Q2- Explain when the engineering can use hot, cold and warm working during the manufacturing processes? 13- Classify the rolling processes according to the part geometry, and give your opinion about the best method can be used to produce a thick walled tubes? Q4- What are the main features of shape rolling? Q5- What are the main equipment that used in the forging processes? Q6- Explain the main advantages of using the flash in the close die? Q7- What are the types of the forging machine?

Elements Of Electromagnetics

7th Edition

ISBN:9780190698614

Author:Sadiku, Matthew N. O.

Publisher:Sadiku, Matthew N. O.

ChapterMA: Math Assessment

Section: Chapter Questions

Problem 1.1MA

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An automated blanking and forming line is designed to from 2 mm thick sheet, made from 2024 Aluminum, T4 temper, into a square sheet metal part. Elongation at 50mm 20% Young’s Modulus 70GPa Yield strength 325 MPa UTS 470 A) What is the force required to punch a square piece that is 500 mm on each edge? B) If the sheet blank was bent to a radius of 5 mm, what will be the radius after springback occurs? C) What is the required bend angle to achieve a 90° final bend angel for a bend radius of 5 mm?
3XPL@!N THE PROCESS @ND PROVIDE EXAMPLES FORMING OPERATIONS 1. Forging is mechanically working or deforming a single piece of a usually hot metal; this may be accomplished by the application of successive blows or by continuous squeezing. 2. Rolling, the most widely used deformation process, consists of passing a piece of metal between two rolls; a reduction in thickness results from compressive stresses exerted by the rolls. 3. Extrusion, a bar of metal is forced through a die orifice by a compressive force that is applied to a ram; the extruded piece that emerges has the desired shape and a reduced cross-sectional area. 4. Drawing is the pulling of a metal piece through a die having a tapered bore by means of a tensile force that is applied on the exit side.
1) A upset forging operation is performed in an open die. The initial size of the workpart is: Do = 63 mm, and ho = 100 mm. The part is upset to a diameter = 70 mm. The work metal has a flow curve with strength coefficient = 600 MPa and strain hardening exponent= 0.22. Coefficient of friction at the die-work interface = 0.40. Determine (a) final height of the part, and (b) maximum force in the operation.
1. The friction in direct extrusion is ________ Indirect extrusion. a) Greater than. b) Equal to. c) Less than.2. The Temperature in hot forming process is ____. a) (0 to 0.4) Tm. b) (0.5 to 0.75) Tm. c) 0.9 Tm. d) 0.4 Tm. e) 0.8 Tm. f) (0.3 to 0.5) Tm. Where Tm is the melting temperature of the work piece.3. Maximum draft in rolling depends on _______. a) Coefficient of friction and roll radius. b) Thickness of plate. c) Smoothness of roll Surface. d) Roll rotational speed.e) Width of the plate. f) Length of the plate.4. In deep drawing process, the drawing ratio (DR) has a higher limit (value) of:- a) 6. b) 1. c) 4. d) 5. e) 7. f) 2. g) Zero.5. Spring Back is a phenomena usually associated with which of the following processes:-a) Extrusion. b) Forging. c) Bending. d) Wire drawing. e) Rolling. f) Sheet metal cutting. g) Deep Drawing.
A cylindrical billet that is 100 mm long and 50 mm in diameter is reduced by indirect (backward) extrusion to a 20 mm diameter. The die angle is 90°. In the Johnson equation, a = 0.8 and b = 1.4. In the flow curve for the work metal, the strength coefficient = 800 MPa and strain hardening exponent = 0.13. Determine (a) extrusion ratio, (b) true strain (homogeneous deformation), (c) extrusion strain, (d) ram pressure, and (e) ram force
A cylindrical billet that is 100 mm long and 50 mm in diameter is reduced by indirect (backward) extrusion to a 20 mm diameter. The die angle is 90°. In the Johnson equation, a = 0.8 and b = 1.4. In the flow curve for the work metal, the strength coefficient = 800 MPa and strain hardening exponent = 0.13. Determine (a) extrusion ratio, (b) true strain (homogeneous deformation), (c) extrusion strain, (d) ram pressure, and (e) ram force Please answer d and e (a) Calculate the extrusion ratio. r=6.25 (b) Calculate the true strain. εtrue=1.8333 (c) Calculate the extrusion strain by using Johnson's equation. εext =3.366
Forging processes may be characterized by die work limitation. This categorization yields three basic types.
If it is desired to reduce the power required for the rolling operation of part (b), what modifications to the process can be made? (The dimensions of the initial and final rolled sheet cannot be altered.
What is the Pure Rolling Bodies in The Mechanical Systems and what its application?
A cold heading operation is performed to produce the head on a steel nail. The strength coefficient for this steel is 600 MPa, and the strain hardening exponent is 0.22. Coefficient of friction at the die‑work interface is 0.14. The wire stock out of which the nail is made is 5.00 mm in diameter. The head is to have a diameter of 9.5 mm and a thickness of 1.6 mm. The final length of the nail is 120 mm. (a) What length of stock must project out of the die in order to provide sufficient volume of material for this upsetting operation? (b) Compute the maximum force that the punch must apply to form the head in this open‑die operation.
(USCS units) A part is hot forged in an impression die. The projected area of the part, including flash, = 17.3 in2. After trimming, the part has a projected area of 12.5 in2. Part geometry is complex. As heated the work metal yields at 13,000 lb/in2and no strain hardening occurs. At room temperature, the metal yields at 30,000 lb/in2. Determine the maximum force required to perform the forging operation. (use table 18.1 for Kf )
q1)Work-parts that have low area to- volume ratio are called. Select one: a. Bulk b. Billets c. Sheet metals d. Foils e. Plates q2)A 42.0-mm-thick plate made of low carbon steel is to be reduced to 34.0 mm in one pass in a rolling operation. As the thickness is reduced, the plate widens by 4%. The yield strength of the steel plate is 174 MPa and the tensile strength is 290 MPa. The entrance speed of the plate is 15.0 m/min. The roll radius is 325 mm and the rotational speed is 49.0 rev/min. Determine (a) the minimum required coefficient of friction that would make this rolling operation possible?