Station 1 Machine A 20 min/unit Station 1 Machine B 20 min/unit Station 2 12 min/unit Station 3 8 min/unit A three station work cell is illustrated in the image above. A unit needs to be processed at either Machine A or Machine B for Station 1 (parallel lines, both lines doing the exact same thing). The unit is then processed at Stations 2 and 3 before leaving the work cell. The process time of each machine/station is indicated in the flowchart. What is the capacity rate of this system measured in units/min?
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Notes: please have answer as decimal, not fraction. Also - round final answer to two decimal places.
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- A production line at V. J. Sugumaran's machine shophas three stations. The first station can process a unit in I 0 minutes.The second station has two identical machines, each of whichcan process a unit in 12 minutes. (Each unit only needs to be processedon one of the two machines.) The third station can processa unit in 8 minutes. Which station is the bottleneck station?A work cell at Chris Ellis Commercial Laundry hasa workstation with two machines, and each unit produced at thestation needs to be processed by both of the machines. (The sameunit cannot be worked on by both machines simultaneously.)Each machine has a production capacity of 4 un its per hour.What is the throughput time of the work cell?A production line at V. J. Sugumaran’s machineshop has three stations. The first station can process a unit in10 minutes. The second station has two identical machines,each of which can process a unit in 12 minutes. (Each unitonly needs to be processed on one of the two machines.) Thethird station can process a unit in 8 minutes. Which station isthe bottleneck station?
- A work cell at Chris Ellis Commercial Laundryhas a workstation with two machines, and each unit producedat the station needs to be processed by both of the machines.(The same unit cannot be worked on by both machines simultaneously.) Each machine has a production capacity of 4units per hour. What is the throughput time of the work cell?The Pullman Mfg., Inc. three-station work cell illustrated in the figure below has two machines at station 1 in parallel. (The product needs to go through only one of the two machines before proceeding to station 2.) SEE PICTURE Answer CConsider a production line with five stations. Station 1 can produce a unit in 9 minutes. Station 2 can produce a unit in 10 minutes. Station 3 has two Identical machines, each of which can process a unit in 12 minutes (each unit only needs to be processed on one of the two machines). Station 4 can produce a unit in 5 minutes. Station 5 can produce a unit in 8 minutes. a. which station is the bottleneck station?Explain with a diagram. b. What is the capacity of the production line ? c. Compute the throughput time.
- A Manufacturing Corp. with three-station work cell has the process displayed below. Each workstation has only one worker to the assigned activity. Single order arrives every 7.5 hours. c) What is the cycle time corresponding to maximum throughput and actual throughput?d) Suppose that a second parallel machine is added at station 2. What is the new bottleneck timeand new throughput time of the system? How did the addition of the second machine at workstation 2 affect the performance of the work cell?Cycle Time and Velocity, MCE Computador has a manufacturing plant in Des Moines that has the theoretical capability to produce 253,000 laptops per quarter but currently produces 75,900 units. The conversion cost per quarter is $9,108,000. There are 63,250 production hours available within the plant per quarter. In addition to the processing minutes per unit used, the production of the laptops uses 8 minutes of move time, 22 minutes of wait time, and 5 minutes of rework time. (All work is done by cell workers.) Required: 1. Compute the theoretical and actual velocities (per hour) and the theoretical and actual cycle times (minutes per unit produced). If required, round to one decimal place. Theoretical Actual Velocity fill in the blank 1 laptops per hour fill in the blank 2 laptops per hour Cycle time fill in the blank 3 minutes per laptop fill in the blank 4 minutes per laptop 2. Compute the ideal and actual amounts of conversion cost assigned per laptop. If required,…A restaurant has a maximum capacity to serve 60 customers at any given point of time. However, over extended periods in a day, all tables are occupied and the restaurant staff are able to reconfigure the layout to regularly serve 70 customers with many customers still queuing up to get inside the restaurant. What is the utilization of the restaurant?
- At the Millbrook High School cafeteria, students proceed along a series of stations in asingle line: (1) get tray and utensils, (2) choose food, (3) select beverage, (4) pay. Theschool is concerned that students are taking too long to get their meal. The school hasanalyzed the capacities of each of the four steps in isolation and found there exists sufficient capacity at each resource in isolation. Which of the following is most likely to becausing the congestion?a. The bottleneck is probably at the last station because capacity is reduced the mostwhen the bottleneck is at the end of the process.b. The implied utilization of the bottleneck is too low.c. Due to variability in processing times, both blocking and starving could be occurring.d. The process must be demand-constrained.e. The stations have similar utilizations.The first station can process a unit in 10 minutes First Station capacity = 60/10 = 6 units per hour As the second station has 2 identical machines in parallel, each of which can process a unit in 12 minutes. Each unit needs to be processed on one of the two machines. Second Station Capacity = 60 x 2/12 = 10 units per hour The third station can process a unit in 8 minutes Third Station capacity = 60/8 = 7.5 units per hour What is the hourly capacity of this production line?. Shop order 7777 is for 600 of part 8900. From the routing file, it is found that operation 20 is done on work center 300. The setup time is 3.5 hours, and run time is 0.233hours per piece. What is the required capacity on work center 300 for shop order 7777?