ABSTRACT
Aluminum ware mat reinforced Polyester Composite has been developed to find out an alternative structural material. The physical and mechanical characteristics that are Tensile strength, Flexural strength, Water absorption, Hardness etc. illustrate the competency of the developed composite. It is found that Water Absorbency, Tensile strength, Flexural strength, hardness & stiffness increase with increasing of Metal Mat layer in the composite which is estimated maximum for the three Metal Mat layered composite and minimum for the zero layered composite. Mechanical properties of the composite increase with the increase of metal mat layer. All the properties suggest the use of the composite as an unbeaten structural material but water uptake evades its outside use.
INTRODUCTION:
Metal reinforced Polyester composite has been increasingly drawn the attention of the researchers for the last decades. Light weight along with high strength materials can replace traditional construction materials used in building engineering, aeronautics, mechanical engineering and in many other domains. It is related to a possibility of obtaining practically any combination of beneficial properties of the material, e.g. high vibration damping coefficient, high abrasion resistance, high value of the Young’s modulus, low specific gravity and low coefficient of thermal expansion [1, 2, 3, 4] .
This project is concerned with metal mat reinforced polymer (MMP) composites where high
In Figure 4, Young's modulus is plotted against yield strength. The diagonal line in the figure represents the material index M= σy/E. Materials below the diagonal line are the best candidate materials because they will remain elastic while providing the maximum conformability. All materials that cost more than $2.20 per pound and have a UV rating of "poor" were eliminated. Also, only materials that can be made through the polymer extrusion process were considered. The candidate materials are listed in Table 1 and ranked by the material index. The current material, TPV, is included in the table for
However, the absence of plastic deformation does not mean that composites are brittle materials like monolithic ceramics. The heterogeneous nature of composites result in complex failure mechanisms which impart toughness. Fiber-reinforced materials have been found to produce durable, reliable structural components in countless applications. The unique characteristic of composite materials, especially anisotropy, require the use of special design
Carbon-fiber-reinforced-epoxy is recently used in the frame. It is suitable for this application since it is very lightweight, high tensile strength, ductile, high heat resistance, and high stiffness.
Composite materials have been evaluated with a matrix properties unsaturated polyester resin by conducting mechanical testing, including the pressure, compression, hardness and impact resistance.. While wood flour helped add to the balance between the original compression strength reductions up to 3 wt. wood flour and then reduce the strength. The results confirmed that the best promote and 3% by weight of wood flour consider the compression strength
The aim of the lab session was to study the properties of composite materials by testing the materials in tension. The test composite materials to be tested comprised of carbon and fibreglass and
Composite materials and structures are particularly attractive for aerospace applications due to their high stiffness, high strength and low weight properties. The use of such structures allows for an overall aircraft mass reduction, reduced fuel consumption and increased service life resulting in a reduction in aircraft operating costs.
B. Strong, A, Fundamentals of composites manufacturing: materials, methods and applications, 2nd ed. Dearborn, Michigan: Society of manufactering engineers, 2008, pp. 1–17.
Composite materials are the engineering materials made from two or more constituent materials they remain separate and distinct on a macroscopic level but forming a single component or Composites can defined as materials that consist of two more chemically and physically different phases separated by a distinct interface(matrix phase and dispersed phase). The different systems are combined judiciously to achieve a component with more and more useful structural or functional properties non-attainable by any of the constituent alone. In the composites usually Matrix phase is the primary or base phase having a continuous character or continuous molecular chain. But these Matrixes are usually less hard and more ductile phase. In composites it holds the dispersed (reinforcing) phase, shares a load with it. The Dispersed phase is encapsulated in the matrix in a discontinuous form called a secondary phase. This Secondary phase is usually stronger than that of the matrix phase, so is also called as reinforcing phase.
Composite materials are multiphase materials obtained through the artificial combination of different materials in order to attain properties that the individual components by themselves cannot attain. They are not multiphase materials in which the different phases are formed naturally by reactions, phase transformations, or other phenomena. An example is carbon fiber reinforced polymer. Composite materials should be distinguished from alloys, which can comprise two more components but are formed naturally through processes such as casting. Composite materials can be tailored for various properties by appropriately choosing their components, their proportions, their distributions, their morphologies, their degrees of crystallinity, their crystallographic textures, as well as the structure and composition of the interface between components. Due to this strong tailor ability, composite materials can be designed to satisfy the needs of
Composite materials are the engineering materials made from two or more constituent materials they remain separate and distinct on a macroscopic level but forming a single component or Composites can defined as materials that consist of two more chemically and physically different phases separated by a distinct interface(matrix phase and dispersed phase). The different systems are combined judiciously to achieve a component with more and more useful structural or functional properties non-attainable by any of the constituent alone. In the composites usually Matrix phase is the primary or base phase having a continuous character or continuous molecular chain. But these Matrixes are usually less hard and more ductile phase. In composites it holds the dispersed (reinforcing) phase, shares a load with it. The Dispersed phase is encapsulated in the matrix in a discontinuous form called a secondary phase. This Secondary phase
A composite material is a material that is made of (composed of) 2 or more constituent materials with different physical and chemical properties of each other. When combined, these materials form a composite with different properties from both of its constituent. Composite material is preferred for many reasons. It is often stronger, lighter, and less expensive when compared to traditional materials. Engineered composite materials, for example, are: mortars, concrete, metal composites, reinforced plastics, and ceramic composites. Nowadays, composites are widely used in many fields, especially in industries. Industries including oil and gas industry now use composites as their equipment’s material. One of the strongest reason why composites are now widely used, is that, use of composites lower the production cost for
Abstract—Al2O3 reinforced Aluminium Matrix Composites give advanced mechanical & physical properties. They have voluminous applications in automobile, aerospace, defense, sports, electronics, bio-medical and other industrial fields. Various manufacturing techniques like stir casting, ultra-sonic assisted casting, compo-casting, powder metallurgy, liquid infiltration are used for the production of the aluminium matrix composites. These composites reveal advanced physical and mechanical properties like lower density, low coefficient of thermal expansion, good corrosion resistance, high tensile strength, high stiffness, high hardness and wear resistance. Our paper reviews the characterization of mechanical properties like tensile strength, hardness with production route of casting for aluminium matrix- Al2O3 composites. Al2O3 agglomeration along with the increasing volume percentage is still a challenging task in composites materials manufacturing. 0.5% by weight of pure magnesium powder is used as wetting agent. Process parameters are optimized for the stir casting process of aluminium composite. Tensile and hardness test microstructure study was performed to find the deviation from the aluminium alloy.
This research paper intended to recognize the machinability of polyester composites reinforced by unidirectional glass fibers when subjected to milling operations. The principle aim of this investigation is to screen the tool rake angles, cutting process parameters and their effect on the machined quality. It was observed from experimental results that mechanisms of machined composites altogether influenced by fiber orientation. The results revealed that the surface roughness, surface damage and machining forces all varies severely with fiber orientation.
ABSTRACT :- In this work, the mechanical and water absorption properties of polymer blend polypropylene (PP) and low density polyethylene (LDPE) at constant ratio (50/50) composites as a function of kaolin powder weight content in the grain size (100,120 µm) were investigated. Polymer composite was fabricated by mixing polymer blend ( PPLDPE) with (0, 1, 3 ,5, 10, 14) wt.% of kaolin powder to obtain desirable properties. The parameters such as tensile strength, tensile modulus, elongation at break , yield stress, impact strength, shore D hardness and water absorption test were carried out on the prepared samples. The results showed that the addition of kaolin powder to the polymer leads to increase the tensile strength, modulus of elasticity, shore-D hardness and impact strength and it decreases the % elongation at break,. Water absorption of the composites behaves as function of time (days) has also been investigated, and it increases by increasing immersion time for the same filler content, while the absorbed amount of water increases, by increasing the wt% of kaolin at constant immersion time.
Many engineering applications in the field of aerospace engineering, automobiles, electronic equipment etc. require very light material with good mechanical properties. Titanium based metal matrix composites with carbon nanotube reinforcement can be a solution for such applications. It can satisfy the requirement of light weight with very good strength. This study focuses on preparing titanium metal matrix composites with CNT reinforcements for various compositions for its mechanical properties. Ti alloys have been widely used as structural materials in aeronautical industries due to their attractive comprehensive properties, such as low density, high strength, ductility, toughness and resistance to fatigue.