CAREER EPISODE-2
C.E.2.1 INTRODUCTION
C.E.2.1.1 DURATION: The duration of this episode was from June 2015 to December 2015.
C.E.2.1.2 PROJECT NAME: Designing, Erection and Commissioning of 5/8 inches to 4 inches High Frequency Tube Mill for 3G Metal Corp. in Bawal, Rewari.
C.E.2.1.3 LOCATION: This project was located at Plot no. 119, Sector 26, Industrial Area, Bhiwani.
C.E.2.1.4 ORGANIZATION’S NAME: Nav Jyoti Casting & Engg. Works.
C.E.2.1.5 POSITION: Mechanical Engineer in the Erection Department.
C.E.2.2 BACKGROUND
C.E.2.2.1 CAREER HISTORY: After completing my first project of Manufacturing, Erection & Commissioning of S.S. slitting line (850mm) for Anmol Stainless steel Pvt Ltd, Kolkata, I worked in my company’s projects as a
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- Detailing and dimensioning the various components for manufacturing.
- Working with maintenance teams to develop and implement preventative maintenance processes.
- Transforming research ideas into technical plans with the help of computer aided design (AUTOCAD) program.
- Creating designs with the help of computer aided design (AUTOCAD) program.
- Evaluating final products, overall performance, reliability and safety.
C.E.2.2.7 PROJECT BACKGROUND: The project was a direct consequence of the flexible tube mill design which stipulated better efficiency measures, particularly for special (round or square) pipe manufacturing.
C.E.3.3 PERSONAL ENGINEERING ACTIVITY
C.E.2.3.1 ENGINEERING KNOWLEDGE AND SKILLS APPLIED:
- Concept design generation was guided by theories from Design Engineering like Computer Aided Design and AUTOCAD. This computer program helped in drafting and translates customer needs into product features.
- Designing of mechanisms required knowledge in Basics of Mechanical Engineering, Kinematics of Machines, Engineering Mechanics, Strength of Materials and Mechanical Machine Design.
- Concepts of Manufacturing Technology used in considering the implications of issues such as cost, safety and time constraints.
- Detailing and dimensioning required knowledge of various Manufacturing operations and Drawing fundamentals to increasing the efficiency of manufactured components thereby reducing manufacturing costs.
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CAD systems are used for the graphic design, it generates three dimensional graphic designs, and the knowledge worker can check the design from different angles. The analysis of design via this way is much faster and more accurate than the traditional ways. It is accelerating designing phase by which it not only save time but also save cost and production phase can start sooner than expectations.
Roxy Paine welds cylindrical stainless steel pipes and rods to form and shape these two
Process capability studies, inspection planning, and other activities associated with the manufacturing and service processes.
The success of any manufacturing company is dependent on its manufacturing system design. The system design concept has been the basic force in manufacturing advancement. Without manufacturing design, all manufacturing would be stuck in the “square wheel” era. The first system design was the invention of the forerunner of the modern factory nearly 200 years ago. New design concepts are continually improving and impacting the worlds manufacturing.
Attention to detail is also important to make sure that the job is done right. Mathematical skills are important to carry out calculations and measurements, so that the alignment and dimensions of items being welded are done properly.
The last challenge faced at ImageFirst is to analyze the material flow and layout of the facility to determine whether the setup of departments, machines, and operators are adequately positioned for optimal production. With the current layout, operators sometimes have to take parts to another machine in a different department, creating extra travel time and foot traffic. Excess material, such as aluminum posts and cut sheet metal, are found accumulated on the ground or against a wall in the CNC and fabrication departments. This space could be utilized in a better way to improve space efficiency and material
Curled Metal Inc (CMI) is a company whose strategy evolves selling products that used certain types of metal as a raw material. CMI rapidly grow in the last decade due to Slip-Seal, a product that meet the demanding specification of the automaker imposed by US strict environment legislation. In order to diversify offer from auto industry, CMI’s management decided to examine a new application for curled metal technology.
improve the quality of heater core tubes: the re-shaping process and the gauging inspection. The
They also work with other alloy metals. These metals are shaped through welding and bending to fit specifications for industrial use. Fitters are involved in the process from planning to installation, and will work with tools such as levels, grinders, dies, and welding torches. They will typically create a sketch or a blueprint of a pipe installation, or be called upon to use existing blueprints. During this process, the fitter is also responsible for selecting the type and size of the pipe, as well as choosing other related materials and equipment that are required for the project. From there, the fitter will manipulate metal to form the pipes according to specifications. When the pipes are ready, the fitter will transport them and install them. The installation is one of the most important steps. After installation is complete, several tests are performed to check for any leaks, support issues, and performance against high-pressure environments. Adjustments are made to ensure the system will run smoothly until the next maintenance, which is usually performed by a steamfitter. They can also be called upon to repair existing systems or replace pipes as
Jain Piping Division is the largest producer of Thermoplastic piping systems for all conceivable applications with pipes ranging from 3 mm to 1600 mm in diameter.
systems which help to make the product both more durable as well as helping to reduce manufacturing costs
• Skill in designing products for efficient manufacturing, for example, having a small component count to shorten the assembly process.
HDPE lined concentrate pipeline with the capacity to transport 0.9 - 1.2 Mt/y of copper concentrate. ... Engineering, Studies and technical solutions ...
By: Sudharsan S Sandeep Kumar Natharali Razvi Vijay PJ Natarajan P Neeraj Kannoth (118) (110) (32) (59) (31) (106)
I undersigned ………………………a student of T.Y.B.B.A., here by declare that the project work presented in this report is my own work and has been carried out under the supervision of prof. Kuldeep Jobanputra of R.P.Bhalodia College, Rajkot. This work has not been previously report submitted to any other university for any other examination.