The present study is to optimize the machining parameters for turning process by using coated and uncoated carbide tools. For this study listed items were chosen based on both necessities for this study, as well as their availability. The work piece samples were randomly selected with 150 mm length and 50 mm diameter, cut from the AISI H13 steel rod. The CNC lathe was set up with the tool holder. All variable parameters were run in accordance with the selected parameters and the orthogonal array.
3. TOOLS USED AND THEIR SPECIFICATIONS:
1. CNC Machine Tool
2. Work Piece material
3. Cutting Tool Inserts Measurements
3.1. CNC Machine Tool:
CNC lathe
Model : TL
Make : HAAS-USA
Program Controller : HAAS
Max. Holding Diameter : 220 mm
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Tool wear is measured experimentally by optical microscope (Stereo Discovery V20 manufactured by Carl Zeiss MicroImaging Inc. having eyepiece magnification: 10X and objective magnification: 2.5X to 100X,) as shown in Figure. Maximum damage length of flank face has been considered for assessing the flank wear of tool insert
(Figure 3.6 Optical microscope)
3.2 PROCESS PARAMETER SELECTION
In the present study, the process parameter which affect the surface finish while machining are cutting speed, feed rate and depth of cut. In order to meet the requirement in terms of both efficiency and effectiveness, the Taguchi parameter design methodology was used. It included the selection of quality characteristics, selection of process parameters, selection of orthogonal array
Not respecting tools can leave tools in poor quality, example a file store correctly in wooden slot and protect teeth.
the types, purpose and limitations of each type: The work situation, occupational use and the general work environment, in relation to:
Sledge saw is ultimate weapon that is used for attacking enemies or zombies during a trial. It is a deadly weapon and most creative weapons designed for survivor in dead rising 3. The only and major purpose of this weapon is to destroy enemies as soon as it comes to contact. The following paper provides a description of sledge saw its parts and functions. It is a long weapon similar to a rifle and is largely made of iron. Sledge saw is a sophisticate heavy machine with cement saw at one end and sledgehammer at the other. These two devices completely different from each other in terms of composition and appearance but are connected with the help of an attachment.
Tools have changed the face of carpentry forever. Newer tools have shortened the time of work, the quality of the finished products, and the depth of this project. Power tools have made a big contribution to these tools such as levels, plans, and crosscut saws. They do the work in less time and are now more accurate (Britannica). Specific tools that have helped are lasers and GPS. Their main use is for setting up the building corners and building perimeters. Before lasers and GPS was available, workers used to do all of this work using string and tape measures (Craig). Now the work is done far more accurately the first time. It has reduced the amount of time spent at
Figure 3 13 : A photo and SEM micrographs of flank face; (a) a photo of flank face and tool wear region (b) SEM micrograph of flank face; a micro fracture is shown (c) highly magnified flank face shows some holes and scratches probably caused by TiC particles and a smooth adhered layer which has covered the scratches and grooves. It can be seen that the sharp cutting edge of an unused tool has been chamfered after 1 second of machining and has left a sheared surface at the wear land.
The optimal parameters that yield minimum surface roughness, minimum roundness error and maximum material removal rate are predicted based on genetic algorithm using MAT lab. The developed empirical models given as Equation 3, 4 and 5 are used as the fitness functions for determining the material removal rate, roundness and surface roughness value of each new individual. The optimization was run for a 1000 number of iterations with a population size of 100. The GA operators used in this search process are:
This report provides an analysis and evaluation of constraints in the production process for the Model C210 and the Model D400 of the Five Star Tools product line. The significant growth the company has experienced in recent years has led to a strain on the firm’s production capacity. This report seeks to determine how to loosen constraints on production and identify the most profitable product line given current production limitations. Incremental analysis is used to determine both the benefit of one additional hour of production time in the coating and sharpening process and the incremental yearly profit associated with adding a new inspection station.
In order for me to better understand all the pieces of the QTC process, I’m requesting a meeting with all of the groups that oversee different parts of the process.
BMW Group uses various different materials for the production of these components. Accordingly, the casting methods used are diverse and innovative. In engine production the cast components is processed using high precision, computer controlled machine tools, the workers being predominantly
He argues that, while many processes were developed to improve metalworking after the war, the ones that ultimately prevailed were not the ones which were most efficient. He demonstrates how several alternate techniques actually had better results more quickly that the NC (Numeric Control) machining which eventually came to dominate the industries, and in fact the NC machines were often slower for a significant period of years.
The first process examined uses the Lablond Lathe machinery and requires a machined diameter of 7.7250, plus tight tolerances of + .0005 inches. A Process Capability Ratio (Cpk) analysis of the lathe’s data, results in a Cpk of .379 (exhibit A). A result of less than one indicates the machine is not capable of matching the tolerances laid out in the IMS spec. Therefore the Lablond Lathe is not suitable to handle the process it is being used for. Before a more suitable machine is selected, the Lablond Lathe should be checked for calibration, as should the measuring equipment used. If all fall within calibration specs, new
NC Machining is a process used in the manufacturing sector that involves the use of computers to control machine tools. Tools that can be controlled in this manner include lathes, mills, routers and grinders. The CNC in CNC Machining stands for Computer Numerical Control. On the surface, it may look like a normal PC controls the machines, but the computer's unique software and control console are what really sets the system apart for use in CNC machining. Under CNC Machining, machine tools function through numerical control. A computer program is customized for an object and the machines are programmed with CNC machining language (called G-code) that essentially controls all features like feed rate, coordination, location
Carpentry has been around for quite some time yet has experienced a growth which includes updating the tools and safety of the profession.
Taguchi method is used to find best process parameters and improved quality results. Taguchi technique/method investigates the variation in experiments and generally approach of system, acceptance aims and parameters have been significant in improving product quality worldwide. Highest possible performance in this method is obtained by determining the optimum combination of design factors. The present work focused by using orthogonal arrays (OA) and analysis of variance (ANOVA). Orthogonal arrays are used to get optimal values with the effect of graphs and analysis of variance was employed to investigate the characteristics and experimental results provided the effectiveness of this approach. This technique has improved quality of design and shorten the design cycle.
Surface roughness has become the most significant functional requirement and it is an index of the product quality. In order to increase the efficiency of hard to machine alloys like titanium and nickel alloys, an Electro Chemical Honing (ECH) process has been employed to achieve highest material removal rate with the best surface qualities. This extended abstract describes the design and fabrication of an indigenously developed tooling setup for ECH of external cylindrical surfaces of Titanium alloys (TI 6AL 4V) and also highlights the key process parameters and their affect on ECH process. The influence of the machining parameters on the surface finish has been investigated and optimized the process parameters for improving the surface roughness is also evaluated. Percentage improvements in surface roughness values Ra and other parameters like electrolyte temperature, composition and concentration were studied while changing the processing time (PT). And also the study of surface characteristics of micro and macro level and micro hardness too examined.