Objective The purpose of this work is to design a FDM based Rapid Prototype ie. 3D Printer which will corrects the errors found on other FDM printers and which provides high resolution and print size. To make the design cost effective FDM based printer is considered as cost of making it and cost of raw materials is very less. Resolution and material usage customization is great in FDM. Hot end temperature need to be adjusted when different material types are used. When required it is possible to mix different materials with different properties to produce a single printed object. By end of this paper one is able to fabricate a 3D printer with low cost.
Abstract 3D printers are devices that can create a three-dimensional object from a
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Surely, the potential of 3D printing (3DP) has captured the popular imagination. From jet engine parts to made-to-fit jewelry, the technology is hailed as revolution in how products are manufactured. According to estimates, the global 3DP printer market is poised to hit $6 billion by 2017 from $2.2 billion in 2012, with global shipments of printers costing less than $100,000 expected to reach about 98,000 in 2014, roughly twice as many as in 2013.
Introduction
3D printer is capable of doing complex and difficult tasks in one long step. A 3D model of the object to be made with a defined set of parameters and scaling ratios is given as input in STL file (design model in CAD), which can then be converted into G-codes. This data is then used for controlling the motors and extruding plastic based on the g-code generated.
This automated approach towards fabricating contrasts with the traditional way of manufacturing, where an object is formed by removing excess material or folding and shaping materials
During this last decade a machine called a 3D printer has taken off and is believed to soon be in the homes of almost every family in the United States. It’s basically a computer printer that creates a 3-dimentional object by stacking material layer by layer on top of each other. You can design these objects through modeling software or
3D printing or additive manufacturing is a process of making three-dimensional solid objects from a digital design. The creation of a 3D printed object is achieved using additive processes. In an additive process the desired object is created by laying down successive layers of material (usually molten alloy or plastics) until the entire object is formed. Each of these layers can be seen as a thinly sliced horizontal cross-section of the eventual object.
With such high demands, the 3D printer market is expected still to grow "as high as 17.2 billion dollars by 2020". Though costs have dropped and are expected to keep decreasing. The first
3D printing uses a process known as "additive" manufacturing. That means that the solid, three-dimensional object constructed will be made by adding the desired material in layers. The first successful outcomes of additive printing occurred back in the 1970’s. One of the advantages of using additive printing is that it takes less time than having to get a big enough piece of material and then making a mold before starting the process.(Additive) Those both also add to cost which is saved using this process. Also, there is a
Near term here means at least a decade, if not longer. 3D printing outperforms traditional ways of making complex objects. For example, the aerospace industry is having great success at making jet engine components and rocket engine nozzles with 3D
There are a few pressing matters regarding the impact of 3D printing on society including security risks and accountability when a tragedy occurs as a result of manufactured items. However, 3D printing has a beneficial impact in different fields. One positive impact of 3D printing is the new industry software developers can pursue since there is a need to build and maintain user friendly software for 3D printing. 3D printing also reduces the time to necessary to
It gives people power to create anything through knowledge and technology. According to Eddie Krassenstein, a co-founder and director of the largest 3D printing news publications on the web gave background information, on the history of 3D printers. The first 3D printer took 6-8 weeks to print an object, was invented by Charles Hull on March 9, 1983 (Eddie Krassenstein). With the advancement of technology, 3D printers can now printer within hours. As reported by, Robert Green a cadalyst author, a CAD programmer and an expert in CAD management expounds that, Three-dimensional printers are fast and easy to use nowadays. The printers allows people to print within hours instead of waiting weeks for your object to arrive. 3D printers use “plastics, nylon, rubber like materials, etc.” (Green 2). Mashable, a YouTube channel that uploads videos of the latest innovation in technology, global news, entertainment, and more. When we have downloaded the software into the computer and have a “blueprint or downloaded a design from thingiverse, then you can print” (Mashable). Thingiverse is a website where anyone can download free drawings and blueprints to various 3D objects and print them three dimensionally. After all the measurements of the object is correct and the design complete. You can send it or transfer it to the printer to print
3D printing can create object in any shape imaginable thanks to the two dozen printing processes. 3D printing first made its appearance in the early 1980’s by Charles Hull. In 1988, Hull founded the company 3D Systems, which developed the first commercially available 3D printer. Hull set great footsteps for future generations to follow. As known, 3D printing has been used in manufacturing industries for decades. Three dimensional printing can largely benefit healthcare and medical uses due to the customization, cost efficiency, and the rapid productivity. Customization is a great advantage to 3D printing because it allows for custom made medical products and equipment that is prepared for each body and fixture. The time
Have you ever lost a limb? Have you ever needed a new car part? If so, the marvel of 3D printing can deliver these things. The future has truly arrived today, almost any object we can think of can become reality through 3D printing. 3D printing is the process of making a physical object from a digital model by layering a material until it forms the object. 3D printing shows a lot of potential for both recreational and practical uses, and I believe will help shape the future of technology.
To start off with a basic definition a 3D printer is a machine ranging in size from a pen to that of a tank (http://www.dailymail.co.uk/sciencetech/article-2697306/Oar-Fully-functioning-plastic-boat-created-using-worlds-biggest-3D-printer.html). They create the desired design by continously spraying or to a surgical precision laying layers of material on top of each other layer to form the design that was created through one of the many programs made to create 3D printer designs. 3D printers can use a multitude of sources to create their three dimensional final products. These sources can include but are not limited to plastic polymers, titanium, aluminum, iron, steel, and almost any ductile metal or propane product that can be heated and placed without forming into a gas or melting to a point of no return. Of course these aren’t just typical polymers or metals they have been mixed with other certain chemicals and materials to give the materials new found properties. The cost of these 3D printers can be anywhere from $140 dollars all the way up to $846,000 (3ders.org). These are just the consumer models! Take a second to imagine the industrial and prototype models which are even bigger and more complex. When making the product the 3D printer creates it in a chamber where an arm like machine continuously lays material and forms the
The concept of 3D printing got a lot of businesses attention, from airplane and space industries to house appliance companies. Every business and industry is thinking of ways to utilise 3D printers to their own benefit, not just business and industries, also schools, governments and individual groups of people. 3D printing is an additive manufacturing technique whereby objects are printed layer by layer through a series of slices, they work in a similar way to normal desktop printers but instead of ink, the 3D printers use other ranges of material powders. All printers use CAD or drafting software that calculates each slice size and they determine exactly how each of them should be constructed to fit in
As 3D printers are becoming live in the market, they demonstrate great potential by fostering economic growth. The implications of this revolutionary technology indeed promise to have a radical impact on the may things are produced and business is done. There are
The 3D printers you can buy on the internet are around $500 for a basic printer, to $4500 for a professional home printer. A printer of significant magnitude and size able to print in concrete is estimated
As with any new technology, 3D printing will encounter competition among vendors and across all tiers of quality. As the product becomes easier to duplicate and manufacture and as equipment costs go down, the number of competitors will increase..
3D printing is a technology that was invented in the early 1980s by a man named Charles Hull (Ventola, 2014). Since its creation, 3D printing has branched into many different aspects of the world and is being utilized in fields like the automotive industry, medicine and is even being used for everyday purposes. Later on, Charles Hull founded a company called 3D Systems which developed the first ever 3D printer. In 1988, Hull and his company 3D Systems, put forth the first commercially available 3D printer. From this point on, 3D printing would be advanced and evolved to the point where it would have the opportunity to create a revolutionary impact on the world we