Stryker Corporation: In-sourcing PCB’s
Conclusion:
If Stryker consider option 1 and keep safety stock of the electronic board then it will not resolve the problem of quality of input material. It will also increase the cost of inventory which will affect the profitability. But this could resolve the problem of reliable delivery of goods. That is if the supplier is unable to deliver the material in timely manner then they would have enough inventory that they can continue production without any hurdles.
If it considers option 2 that is to create partnership with their suppliers then they will be able to receive continuous delivery of goods as well as the supplier will ensure high quality of goods to be delivered. But relying on only one
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Net Present Value (NPV) Cost of new project $m
Site preparation cost 3.03
Architecture and engineering fees 0.278
Furnishing cost 0.126
Communication and IT cost 0.21 capital equipment cost 2.6432587
Total investment 6.2872587 calculation of depreciation assume full year depreciation will be charged Building depreciation
Building cost = 3.308 depreciation per annum 0.110266667 IT and furnishing depreciation cost = 0.336 depreciation per annum 0.112 Capital equipment depreciation cost = 2.6432587 depreciation per annum 0.377608386 Total depreciation per annum 0.599875052 approx = 0.6 calculation of saving from manufacturing inhouse year 0 1 2 3 4 5 material payment 60% -0.851 -1.133 -1.365 -1.57 material payment 40% -0.57 -0.76 -0.91 -1.05 -1.28 total material payment -0.57 -1.61 -2.04 -2.41 -2.85
50% of variable cost are wages -0.230 assume in 2004 the no. of employees are same as in 2002 so, wages per employee = -0.0000163 in 2006 56 more employees were hired (ADDITIONAL LABOUR COST) -0.000915457 labour cost -0.230 -0.8345 -0.835415457 -0.668915457 -0.711415457 -0.763915457 other variable cost -0.2295 -0.8345 -0.8345 -0.668 -0.7105 -0.763
Total variable
Free cash flows of the project for next five years can be calculated by adding depreciation values and subtracting changes in working capital from net income. In 2010, there will be a cash outflow of $2.2 million as capital expenditure. In 2011, there will be an additional one time cash outflow of $300,000 as an advertising expense. Using net free cash flow values for next five years and discount rate for discounting, NPV for the project comes out to be $2907, 100. The rate of return at which net present value becomes zero i.e.
Normally, the large automakers demand 0 defects from their suppliers. However, it is challenging for Metalcraft to achieve extremely low defect rate and succeed among rivals. Therefore, to solve the problem of control during the supply chain
a. Better performance in management, quality and delivery. When PCB is in-souring facility, the management team of Stryker Corporation can directly control the production process, which is more efficient and could obtain better quality in products. Secondly, when the production of PCB is in-sourcing, it will be much easier for Stryker Corporation to make a delivery plan of PCB. This will considerably reduce the logistic losses.
Westminster Company is a giant Global manufacturer of health products whose brand has been recognized by the world. As the company they have three different operations which produce and distribute different product lines. Their main strategy on which they are working and which is a major success for them is decentralized management. Now they are re-evaluating their traditional supply chain strategy because the company is getting too much pressure from their large domestic’s customers and global customers. Now the company has to study on
employee, working forty hours a week and fifty weeks a year, will earn $14,500 per year. For a
The suppliers get the advantages of making their products be showcased for the consumers thru these retailing outlets. A wider scope of retail outlets could mean wider scope for the brand recognition of the seller’s products, that is why these retailing giants has more power than suppliers. But when it comes to distribution, having a strong supplier is important, the company be better over competitors when it comes to qualitative factors such as on time deliveries on their branches and wider network of
The value delivery option is another component that supports the supply chain. Providing attention to the changes within consumer demands that will aid in rapid production of consumer products. In order to gain a larger view of the said component it is vital that the value-based method must be clearly understood. Based on the findings of (Feller, A., Shunk 2006).the ability to realign the structure of the supply chain, this process will allows the supply chain to sustain its effectiveness by adopting to changes in consumer necessities with merchandises of larger value. A diversified supply chain is constructed to match the overall components of the chain with customers need in mind. But if this construction of the supply chain doesn’t match the needs it will make nearly impossible for the organization to provide said products and services to the consumer.
Apply time, money, people and other resource involve in early supply and supplier to assure continuous availability at the lowest cost in strategy spend.
6.The Year 0 net investment outlay for the project is $-475,000. This computed by adding the price of the machinery, installation, shipping, and the change in net working capital. The non-operating cash flow when the project is
b. If we assume 2004 prices of 45.91 €/mtt. What does the new break-even level do to the utilization rate, given its new capacity level? What can you say about its effect upon Aget’s pricing?
$100000 + No. of employees * $25000 = No. of employees * Volume of sales * Selling Price * (0.10 - 0.05)
Internal rate of return (IRR) and Payback period “IRR of a project provides useful information regarding the sensitivity of the project’s NPV to errors in the estimate of its cost of capital” (Pierson et al.2011, pp.157).This proposal also shows the project is profitable by using Excel to get the IRR of 18.9%, which is
Overall, there is an apparent disparity between the capacities of each of the operation processes. The output from the different stages ranges from 900 to as much as 1,800 boards. It is seen that the bottleneck in the whole manufacturing of circuit boards is in the part that has the lowest capacity, and incidentally, located in the earliest part of the production process the cleaning and coating machines. This means that the maximum number of circuit boards that will be finished by the end of the day is 900. From the finished boards, there is a historical defect rate of 20%, thereby leaving a total of only 720 boards that are ready for packing and shipping to the customer. It is therefore apparent that CBF is manufacturing very inefficiently, as they 280 circuit boards short of the required output per shift of 1,000 units.
It is known to us, “in each industry, the customer is god, is operator's food and clothing parents.” This tells us that customers are important to organizations. With the current intense competition in logistics nowadays, most companies can provide high quality goods, even are willing to cut down prices if reasonable. However, how can suppliers gain a competitive advantage when high quality is expected and price must be maintained at a level to generate a reasonable return? In our views, it is no doubt that how various supplier service activities are valued by customers, more specifically, that is, the ability of logistics
DIMCO may gain many advantages by implementing supply management chain. Implementing SCM can reduce problems within the company’s internal functions, external suppliers, and external distributors. Some advantages DIMCO can gain from implementing SCM are as follows; the supply chain would improve the quality of service to the end user; reduce channel cost; and create a competitive advantage. (Reid & Sanders, 2010) The implementations of SCM will strengthen DIMCO partnership with suppliers and distributors. Supply chain management can also prevent such challenges such as the bullwhip effect, caused by erratic replenishment of orders placed on different levels in the supply chain that have no apparent link to final product demand. (Reid & Sanders, 2010) An effective and efficient SCM will allow partners to share information concerning health, safety, government regulations and environmental issues. SCM will provide a common network for communications, suggestions, and feedback. This will assist DIMCO in meeting the need of customers quickly and in an efficient manner. Overall, SCM would assist in