WELDING PROCESS
Overview:
It is defined as a process of joining two pieces of metals by heating the metal at high temperature which results in softening or melting of metals. There are various other ways of welding, they are as follows:
• With or without application of pressure.
• With or without the use of filling metals (Melting point is 800º F)
There is a tremendous progress in recent times over the new methods, applications and systems for welding.
HISTORY OF METAL WORKING:
This processes are practiced since the humans began to found that they could shape rocks by chipping them with other rocks. The first metal which were used by early human beings was copper that is Ductile (It can be easily bend or drawn, hammered). The welding technology began 3000 years ago in Egypt (4000 B.C and USA before 2000 B.C). The Old Testaments which were recovered from the earth’s crust reflects the use of Forged metals, bronze and iron metals. In between 3000 and 2000 B.C Bronze metal was developed and Iron came into existence several thousand years after the invention of copper. Philistine recovered four iron furnaces of 1300 B.C this was the same metals used in production of swords, chisels, daggers and spearheads. Egyptian began making iron tools during 900 to 850 B.C, they replaced usage of bronze in various manufacturing applications with iron after 800 B.C.
INTRODUCTION:
Welding is a process of joining two different materials, the large bulk of materials which are welded together
It was hard to weld back in those times, but throughout time and progression welding became more of a phenom for the building of metal surfaces and structures. The American Welding Society (AWS) was founded in 1919, it was formed to advance the technology and science of welding. It put more detail and analysis on how to form the welds, how to control the weld puddle, The distance of the arc length from the electrode and the work piece. Welding is a special trade, it takes a person to have good near and far sight, steady arm and hand motion, and concentration. Welding has become great for a lot of amazing things like building automobiles, building structures, bridges. Their have been a lot of things that welding can be attributed to and is amazing for
Welding is a process used to join metal parts by producing a coalescence, called a weld, at a joint. Advances in welding technology have opened the way for innovative designs in structures and machinery. Of modern welding processes, the greatest number fall under the general classifications of arc welding, gas welding and cutting, resistance welding, and brazing.
Tungsten inert gas (TIG) welding is the process of blending together reactive metals such as magnesium and aluminum. The TIG welding method became popular and useful in the early 1940s and, as a result, has greatly propelled the use of aluminum for welding and structural processes. TIG welding is commonly used for both high quality and manual welding.
The history of pipeline welding is kind of cool in 1900 E. Fouch and F. Picard developed the first oxyacetylene torch in France. In 1901 Menne invented the oxygen lance in Germany. In 1903 Hans Goldschmidt from Essen, Germany invented Thermit welding, an exothermic reaction between aluminum powder and metal oxide, they used this technique to weld railroad
Although there are many career choices out there in the world I would love to be in the career in welding for multiple reasons. I chose this career because i love the fact that there's multiple different types of welding positions, and it's a great trade to meet new people and work hard in.i decided on this career because i have had experienced with some welding and i enjoyed it. i even researched some different techniques you can use to weld different types of metal. There are specific personality types or skills required for this career. some are interpersonal skills such as being self motivated. Also having a skill of problem solving will help to. “Math and science skills are used daily for welders because they have
Usually bond two dissimilar metals are joined using this process of welding, especially to weld one metal over a base metal extending to large areas. Production of corrosion free sheets and plate stock for making processing equipment for different operations in the chemical industries and petroleum industries are the major applications. Explosion welding general requires no filling metals, and external agencies for production of heat are also not required. Diffusion does not occur during the processes. The metal parts are metallurgically bonded, in many cases it results in a mechanical interlocking that is occurred as locking formed by a rippled or wavy interfaces between the surface of metals. The process of welding one metal plate on another can be described with help of Figure
Welding is the process of joining pieces of metal or other parts by heating the surfaces to the point of melting using a blow torch, electric arc, or other means. This careers demand has skyrocketed in recent years. According to Tri-County Technical College, welding is ranked as one of the top ten fastest growing career fields in South Carolina by the US Department of Labor (“Welding Associate's Degree”). Welding is a very meticulous career, to be a welder you have to be focused, careful and you have to have an extensive knowledge of the field to be successful. Welding requires a variety of skill sets. If a person has a variety of skills and experience doors will open up for positions such as: shipbuilding, automotive repair, and construction.
Gas metal arc welding, or most commonly referred to as MIG welding is a very common and sometimes preferred method of welding. Gas metal arc is personally one of the easiest and controllable welding types there is.
When you are going to be a welder to get paid more you will have to go to welding school. There are two different types of welding you can get certified in. There is flat steel and pipe welding. On flat steel welding you go to school for less than a year (tulsaweldingschool.com). Pipe welding, on the other hand, takes around two years. But when
To become a welder you need to know a lot , different rods, different types of welding to learn all this you need the right training , there are many technical schools and colleges where you can go to find out the basics of welding. there are many types of welding one of the biggest is stick welding there is also flux core, tig, mig. on the pipeline there is a lot of
If you want to be a welder, and actually have a career, you can go to a welding school and learn how to weld, or you can try to be a welders helper and just learn the trade. Welding can be a tough job if you don’t know what you are doing or you do not enjoy doing it. Welding is a fabrication or sculptural process that joins materials together (Modern Welding). This is the process that uses fuel gases and oxygen to make a molten pool of metal to fuse together two pieces of metal, called puddeling (oxy-fuel welding and cutting. Wikipedia). If you decide to weld as your profession, most welding school students have little trouble finding jobs and finding people certified to weld correctly (Welding.Wikipedia).
The majority of all the products are made from two or more components that need to be joined together. Joining, is a word used to cover all the manufacturing process and assembly operations needed to attach the components of a product. These processes are welding, brazing, soldering, adhesive bonding and mechanical fastening. There are other methods used to join structures without welding, such as
Iron began being widely used across Central Europe during the 8th century, and across Northern Europe during the 6th century, and the Near Eastern Iron Age took place in two phases during the 12th and 13th century. Asia began using iron at the same time as Europe, and China used iron long before the Common Era. In North and South America, the development of iron began right after the rock age, skipping the Bronze Age. During the early Iron Age, iron was used to make tools when combined with 0.3% to 1.2% by weight of carbon to form the alloy steel. Iron was used to make houses, tools such as swords, daggers, chisels, and knives, and jewellery, among others.
In the history, the first conception of materials appeared in 1865. It was a book named “Prehistoric Times” (by John Lubbock). And also, he mentioned three-age system in material history. They are The Stone Age, The Bronze Age and The Iron Age respectively. The reason why archaeologists called these durations those name is the people who live in that period used different kinds of materials to make different generation of tools. According to John’s book, The Stone Age is divided into Beginning Of The Stone Age and End Of The Stone Age.[14] (Source - ?) The oldest evidence of stone tool found use in fossilised animals bones, in the Lower Awash Valley until now there are 3.4 million years ago.[11] Same as The Stone Age, the first tool found and made by materials of bronze is the symbol of starting The Bronze Age. But the interesting phenomenon is that in the world, there are various areas’ people established industry of smelting bronze almost during a millennia, in particular, China is the earliest country found using bronze container named “ding” in the Majiayao culture site (between 3100 and 2700 BC. [12] What’s more, meteoric iron appeared in people’s view since at least 3200 BC, but people extended the technique of smelting bronze, using carbon or tin to make alloy, and they used this skill in iron properly between around 1200 BC and 600 BC, depending on the region.That is origin of The Iron Age.[13] Furthermore, not only iron, copper and stone, we can find
GMAW( Gas Metal Arc Welding) is a process that produces high productivity.Kodi Welch indicates that “ GMAW offers high productivity; the ability to weld on thin and thick metals; to help reduce weld defects, and the process can be used in all positions” ( Page 1). GMAW is very productive, and thats why its used in many applications. It is also used to weld in all positions, you can weld on your knees, or standing up etc. Doityourself believes that“ MIG welding is simple to use and it is efficient. It requires attention to safety as well as attention to the process that makes the