1- The pure aluminum and the copper are generally rated as easy to machine 2- In ultrasonic machining, the stress produced by the impact of abrasive particles on the workpiece surface is high. 3- In rolling process, the coefficient of friction must be sufficient.

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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04
05
a Explain the reasons for the following:
1- The pure aluminum and the copper are generally rated as easy to
machine
2- In ultrasonic machining, the stress produced by the impact of abrasive
particles on the workpiece surface is high.
3- In rolling process, the coefficient of friction must be sufficient.
4- Difference in solidification between casting and welding processes.
5- Why is it desirable to use energy sources for welding that have high heat
densities?
6- Why there might be a change in the density of a forged product as
compared to that of the cast blank.
D. A cylindrical workpart with D=2.5 in and h=2.5 in is upset forged in an open
die to a height = 1.5 in. Coefficient of friction at the die -work interface = 0.10
The work material has a flow curve defined by: K= 40,000 lb/in' and n-0.15.
Determine the instantaneous force in the operation (a) just as the yield point
is reached (yield at strain = 0.002), (b) at height = 2.3 in. (c) h= 1.9 in, and
(d) h = 1.5 in.
a List the basic rules of riser design, core characteristics, and pattern
allowances.
b- What are the functions of rake angle and the factors affecting the value of
rake angle?
Glist the defects in extrusion products, and casting products.
Transcribed Image Text:04 05 a Explain the reasons for the following: 1- The pure aluminum and the copper are generally rated as easy to machine 2- In ultrasonic machining, the stress produced by the impact of abrasive particles on the workpiece surface is high. 3- In rolling process, the coefficient of friction must be sufficient. 4- Difference in solidification between casting and welding processes. 5- Why is it desirable to use energy sources for welding that have high heat densities? 6- Why there might be a change in the density of a forged product as compared to that of the cast blank. D. A cylindrical workpart with D=2.5 in and h=2.5 in is upset forged in an open die to a height = 1.5 in. Coefficient of friction at the die -work interface = 0.10 The work material has a flow curve defined by: K= 40,000 lb/in' and n-0.15. Determine the instantaneous force in the operation (a) just as the yield point is reached (yield at strain = 0.002), (b) at height = 2.3 in. (c) h= 1.9 in, and (d) h = 1.5 in. a List the basic rules of riser design, core characteristics, and pattern allowances. b- What are the functions of rake angle and the factors affecting the value of rake angle? Glist the defects in extrusion products, and casting products.
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