28. A local contractor manufactures the speakers used in telephones. The phone com- pany requires the speakers to ring at a specified noise level (in decibels). An X chart is being designed to monitor this variable. The process of sampling speakers from the line requires hitting the speakers with a fixed-force clapper and measur- ing the decibel level on a meter designed for that purpose. The cost of sampling is $1.25 per speaker. When the process goes out of control, the thickness of the speakers is incorrect. The cost of searching for an assignable cause is estimated to be $50. The cost of operating the process in an out-of-control state is estimated to be $180 per hour. Out of control corresponds to a shift of 2ơ in the decibel level, and the probability that the process shifts out of control in any hour is .03. a. The company uses an X chart based on 3ơ limits and subgroups of size 4. What is its hourly cost? b. What are the optimal values of n and k for this process and the associated optimal cost?

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
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28. A local contractor manufactures the speakers used in telephones. The phone com-
pany requires the speakers to ring at a specified noise level (in decibels). An X
chart is being designed to monitor this variable. The process of sampling speakers
from the line requires hitting the speakers with a fixed-force clapper and measur-
ing the decibel level on a meter designed for that purpose. The cost of sampling is
$1.25 per speaker. When the process goes out of control, the thickness of the
speakers is incorrect. The cost of searching for an assignable cause is estimated to
be $50. The cost of operating the process in an out-of-control state is estimated to
be $180 per hour. Out of control corresponds to a shift of 2ơ in the decibel level,
and the probability that the process shifts out of control in any hour is .03.
a. The company uses an X chart based on 3ơ limits and subgroups of size 4. What
is its hourly cost?
b. What are the optimal values of n and k for this process and the associated
optimal cost?
Transcribed Image Text:28. A local contractor manufactures the speakers used in telephones. The phone com- pany requires the speakers to ring at a specified noise level (in decibels). An X chart is being designed to monitor this variable. The process of sampling speakers from the line requires hitting the speakers with a fixed-force clapper and measur- ing the decibel level on a meter designed for that purpose. The cost of sampling is $1.25 per speaker. When the process goes out of control, the thickness of the speakers is incorrect. The cost of searching for an assignable cause is estimated to be $50. The cost of operating the process in an out-of-control state is estimated to be $180 per hour. Out of control corresponds to a shift of 2ơ in the decibel level, and the probability that the process shifts out of control in any hour is .03. a. The company uses an X chart based on 3ơ limits and subgroups of size 4. What is its hourly cost? b. What are the optimal values of n and k for this process and the associated optimal cost?
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