A process consists of 3 resources. Assume there exists unlimited demand for product, Resource 1 has processing time of 6 minutes per unit. Resource 2 has processing time of 4 minutes per unit. Resource 3 has processing time of 3 minutes per unit. All resources are staffed by 1 worker and each worker gets paid $ 12 per hour. What is the cost of direct labor ? How much idle time does worker at resource 3 have ? What is the average labor utilization ? Assume the demand rate is 20 units per hour, what is the Takt time ? Assume the demand rate is 20 units per hour, what is the Target manpower ? Show all formulas, calculations and results. Do on Canvas
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- Mack’s guitar fabrication shop produces low cost, highly durable guitars for beginners. Typically, out of the 100 guitars that begin production each month, only 80 percent are considered good enough to sell. The other 20 percent are scrapped due to quality problems that are identified after they have completed the production process. Each guitar sells for $300. Because some of the production process is automated, each guitar only requires 10 labor hours. Labor is paid at $10/hour, materials cost is $40/guitar, and overhead is $2,000. a) Calculate the labor and multifactor productivities. b) After some study, the operations manager recommends 3 options to improve the company’s multifactor productivity: (1) increase the sales price by 10 percent, (2) improve quality so that only 10 percent are defective, or (3) reduce labor, material, and overhead costs by 10 percent. Which option has the greatest impact on the multifactor productivity measure?A 30,000-seat college football stadium is used 18 times for games, concerts, andgraduation ceremonies. Each event averages four hours and assumes the stadium isfull for each event.The stadium is available 365 days a year from 6 am to midnight. What is stadium(seat) utilization?Can you think of one or two other assets that have such low resource utilization?A company is designing a product layout for a new product. It plans to use this production line eight hours a day in order to meet projected demand of 480 units per day. The tasks necessary to produce this product are: Task Time(secs) ImmediatePredecessor u 30 none v 30 u w 6 u x 12 w y 54 x z 30 v,y If the company wants the output rate to be equal to demand, what is the last task performed at the second workstation if tasks are assigned in order of the most following tasks?
- Consider a two-step process that handles three types of customers. Each resourceis staffed by one employee. Type 1 customers spend 5 minutes at resource 1 and 2 minutesat resource 2. Type 2 customers also spend 5 minutes at resource 1, but spend 10 minutes atresource 2. Finally, type 3 customers spend no time at resource 1 and 8 minutes at resource2. Each hour, the demand is 10 customers of type 1, 4 customers of type 2, and 2 customers oftype 3. Where in the process is the bottleneck? What is the flow rate for each customer type?What is the maximum utilization a resource can achieve?a. A value equal to the demandb. A value equal to the capacityc. There is no maximum utilization.d. 1.00Mack’s guitar fabrication shop produces low-cost, highly durable guitars for beginners. Typically, out of the 100 guitars that begin production each month, only 80 percent are considered good enough to sell. The other 20 percent are scrapped due to quality problems that are identified after they have completed the production process. Each guitar sells for $250. Because some of the production process is automated, each guitar only requires 10 labor hours. Each employee works an average 160 hours per month. Labor is paid at $10/hour, materials cost is $40/guitar, and overhead is $4,000.a. Calculate the labor and multifactor productivity ratios.b. After some study, the operations manager Darren Funk recommends three options to improve the company’s multifactor productivity: (1) increase the sales price by 10 percent, (2) improve quality so that only 10 percent are defective, or (3) reduce labor, material, and overheadcosts by 10 percent. Which option has the greatest impact on the…
- The current level of resources is or is not Sufficient to satisfy a demand of 8 orders per hour because the process capacity is greater or less than demand.A company producing a standard line and a deluxe line of dishwashers has the following time requirements (in minutes) in departments where either model can be processed. Standard Deluxe Stamping 3 6 Motor Installation 10 10 Wiring 10 15 The standard models contribute $20 each and the deluxe $30 each to profits. Because the company produces other items that share resources used to make the dishwashers, the stamping machine is available only 30 minutes per hour, on average. The motor installation production line has 60 minutes available each hour. There are two lines for wiring, so the time availability is 90 minutes per hour. Write the formulation for this linear program. What are the optimal daily production quantities of each product and the optimal daily profit?Customers are served in a process with two resources. The first resource has a capacity of 45 customers per hour. The capacity of the second resource is 32 customers per hour. The first resource has 9 workers and the second resource has 3 workers. Demand for this process is 29 customers per hour. What is the average labor utilization? ______percent
- A furniture factory makes two types of wooden tables,large and small. See the flowchart below .Small tables are made in batches of 100, and large tables are made in batches of 50. A batch includes a fixed setup time for the entire batch at each process step and a run time for each piece in the batch. Both large and small tables have the same processing times. The capacities of each process step are given, and apply to production of either type of table, as shown in the flowchart. a. What is the capacity of the system, and what is thebottleneck? b. What are the throughput times for batches of large and small tables? c. When producing at a rate of six small tables per hour on average, how many tables will be in the system?For a particular process, suppose the bottleneck cycle time is 40, and the raw processing time is 100. What is the minimum number of customers that must be in the system in order for the lead-time (LT) to exceed the raw processing time? Round to one decimal place.A toy firm produces drums sequentially on three machines—A, B, and C—with cycle times of 3, 4, and 6 minutes, respectively. (a) Determine the optimum efficiency and output rates for adding one, two, ... , six more machines. (b) assume now that two identical lines are operating, each with machines A, B, and C. If new machines can be shared between the lines, how should one, two and then three new machines be added What are the resulting efficiencies and outputs of the two lines? is it always best to equally share extra machines between the two lines?