A work center assigns tasks to 7 work stations. The total of all the task times is 24. If the cycle time used is 3.5, what is the efficiency of this configuration? (Round your answer to 1 decimal places.)
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Remember the formulas for this problem
- Total time taken = No. of stations * Cycle time
- Efficiency = Ideal total time for work/Total time taken * 100
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- True or False: In the Theory of Constraints (TOC), the primary goal is to optimize individual processes within an organization rather than focusing on the overall system's performance.The Action Toy Company has decided to manufacture a new train set, the production of which is broken into six steps. The demand for the train is 4,800 units per 40-hourworkweek: e) How much total idle time is present each cycle? f ) What is the efficiency of the assembly line with five stations? With six stations?Compute the cycle time for Sunburn Pharmaceuticals given the following data: set-up time, 2 hours; process time, 10 hours; move time, 80 minutes; wait time, 20 minutes; and inspection time, 30 minutes. Write your answer up to one decimal place only.
- Compute the takt time for a system where the total time per shift is 420 minutes, there is one shift, and workers are given 3 11-minute breaks and 40 minutes for lunch. Daily demand is 347 units.Positively Rivet Inc. is a small machine shop that produces sheet metal products. It had one line dedicated to the manufacture of light-duty vent hood shells, but because of strong demand it recently added a second line. The new line makes use of higher-capacity automated equipment but consists of the same basic four processes as the old line. In addition, the new line makes use of one machine per workstation, while the old line has parallel machines at the workstations. The processes, along with their machine rates, number of machines per station, and average times for a lone job to go through a station (i.e., not including queue time), are given for each line in the following table: Process Old Line New Line Rate per Machine (parts/hour) # Machines per Station Time (minute) Rate per Machine (parts/hour) # Machines per Station Time (minute) Punching 15 4 4.0 120 1 0.50 Braking 12 4 5.0 120 1 0.50 Assembly 20 2 3.0 125…An output of 720 units per shift (7.40 hours) is desired for a new processing system. The system requires product to pass through four stations where the work content at each station is 26 seconds. What is the required cycle time for such a system? How efficient is your system with the cycle time calculated? Station 3 changes and now requires 50 seconds to complete. What will need to be done to meet demand (assume only 7.40 hours are available)? What is the efficiency of the new system?
- A firm uses a serial assembly system and needs answers to the following:a. An output of 900 units per shift (7.5 hours) is desired for a new processing system. The system requires the product to pass through four stations where the work content at each station is 30 seconds. What is the required cycle time for such a system?b. How efficient is your system with the cycle time you calculated?c. Station 3 changes and now requires 45 seconds to complete. What will need to be done to meet demand (assume only 7.5 hours are available)? What is the efficiency of the new system?The diagram below shows a system that includes 7 operations with their capacities given as units/hr. What is the capacity (units/hr) of this system? Write the steps out manually please. How many standard hours are needed to run an order of 200 pieces if the setup timeis 1.3 hours and the run time 0.3 hours per piece? How many actual hours are neededat the work center if the efficiency is 130% and the utilization is 70%?
- Determine the number of containers needed for a workstation that uses 100 parts per hour if the timefor a container to complete a cycle (move, wait, empty, return, fill) is 90 minutes and a standard container holds 84 parts. An inefficiency factor of .10 is currently being used.Grab-a-Bite, a food delivery business, targets an average delivery time of 30 minutes for each order and delivers 200 orders/hr on average. Each delivery partner is assigned to the order as soon as it is received and stays with it until it is delivered. If a partner spends 4 hours on the Grab-a-Bite platform, what is the rate at which delivery partners log into the platform? a. 25/hr b. 12.5/hr c. 100/hr d. 50/hrYou have just determined the actual number of workstations that will be used on an assembly line to be 6 using the assembly-line balancing procedure. The cycle time of the line is 5 minutes and the sum of all that tasks required on the line is 25 minutes. What is the resulting line's efficiency?