Kaizen improvements environmental costs. US Apparel (USA) manufactures plain white and solid-colored T-shirts. Budgeted inputs include the following: Price Quantity Cost per unit of output 0.75 yard per unit $8 per yard $16 per DMLH $0.50 per ounce $6 per unit $4 per unit $2 per unit Fabric Labor 0.25 DMLH per unit 4 ounces per unit Dye* *For colored T-shirts only Budgeted sales and selling price per unit are as follows: Selling Price per Unit $12 per T-shirt $15 per T-shirt Budgeted Sales White T-shirts 10,000 units Colored T-shirts 50,000 units USA has the opportunity to switch from using the dye it currently uses to using an environmentally friendly dye that costs $1.25 per ounce. The company would still need 4 ounces of dye per shirt. USA is re- luctant to change because of the increase in costs (and decrease in profit), but the Environmental Protection Agency has threatened to fine the company $130,000 if it continues to use the harmful but less expensive dye.

Cornerstones of Cost Management (Cornerstones Series)
4th Edition
ISBN:9781305970663
Author:Don R. Hansen, Maryanne M. Mowen
Publisher:Don R. Hansen, Maryanne M. Mowen
Chapter8: Budgeting For Planning And Control
Section: Chapter Questions
Problem 13CE: Nashler Company has the following budgeted variable costs per unit produced: Budgeted fixed overhead...
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Q.Assume USA chooses to be environmentally responsible regardless of cost, and it switches to the new dye. The production manager suggests trying Kaizen costing. If USA can reduce fabric and labor costs each by 1% per month on all the shirts it manufactures, by how much will overall costs decrease at the end of 12 months? (Round to the nearest dollar for calculating cost reductions.)

Kaizen improvements environmental costs. US Apparel (USA) manufactures plain
white and solid-colored T-shirts. Budgeted inputs include the following:
Price
Quantity
Cost per unit of output
0.75 yard per unit
$8 per yard
$16 per DMLH
$0.50 per ounce
$6 per unit
$4 per unit
$2 per unit
Fabric
Labor
0.25 DMLH per unit
4 ounces per unit
Dye*
*For colored T-shirts only
Budgeted sales and selling price per unit are as follows:
Selling Price per Unit
$12 per T-shirt
$15 per T-shirt
Budgeted Sales
White T-shirts
10,000 units
Colored T-shirts
50,000 units
USA has the opportunity to switch from using the dye it currently uses to using an environmentally
friendly dye that costs $1.25 per ounce. The company would still need 4 ounces of dye per shirt. USA is re-
luctant to change because of the increase in costs (and decrease in profit), but the Environmental Protection
Agency has threatened to fine the company $130,000 if it continues to use the harmful but less expensive dye.
Transcribed Image Text:Kaizen improvements environmental costs. US Apparel (USA) manufactures plain white and solid-colored T-shirts. Budgeted inputs include the following: Price Quantity Cost per unit of output 0.75 yard per unit $8 per yard $16 per DMLH $0.50 per ounce $6 per unit $4 per unit $2 per unit Fabric Labor 0.25 DMLH per unit 4 ounces per unit Dye* *For colored T-shirts only Budgeted sales and selling price per unit are as follows: Selling Price per Unit $12 per T-shirt $15 per T-shirt Budgeted Sales White T-shirts 10,000 units Colored T-shirts 50,000 units USA has the opportunity to switch from using the dye it currently uses to using an environmentally friendly dye that costs $1.25 per ounce. The company would still need 4 ounces of dye per shirt. USA is re- luctant to change because of the increase in costs (and decrease in profit), but the Environmental Protection Agency has threatened to fine the company $130,000 if it continues to use the harmful but less expensive dye.
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