What fraction of product is defective for a 2.97-sigma process? Express your answer as DPMO rounded to the nearest integer.
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- Studies on a machine that molds plastic water pipe indicate that when it is injecting1-inch diameter pipe, the process standard deviation is 0.05 inches. The one-inchpipe has a specification of 1-inch plus or minus 0.10 inch. What is the processcapability index (Cp) if the long-run process mean is 1 inch?The overall average of a process you are attemptingto monitor at Gihan Edirisinghe Motors is 75 units. The processstandard deviation is 1.95, and the sample size is 11 = 10. Whatwould be the upper and lower control limits for a 3-sigma controlchart?concernedas to whether caulking tubes are being properly capped. Ifa significant proportion of the tubes are not being sealed,Webster is placing its customers in a messy situation.Tubes are packaged in large boxes of 144. Several boxes areinspected, and the following numbers of leaking tubes arefound: Calculate p-chart three-sigma control limits to assesswhether the capping process is in statistical control.
- The difference between the upper specification and the lower specification for a process is 0.6". The standard devia-tion is 0.1". What is the process capability ratio, Cp ? Interpret this number.NanosElectron, Inc. manufactures 75,000 circuit boards per month. A random sample of 800 boards is inspected every week for three characteristics. During a recent week, four defects were found for one characteristic, two defects were found for another characteristic, and one defect was found for the third characteristic. If these inspections produced defect counts that were representative of the population, what is the overall sigma level for this process? What is the sigma level for the characteristic that showed four defects?In each of the following, name the term defined or answer the question. Answers are listed at the bottom.1. A Six Sigma process that is running at the center of its control limits would expect this defect rate.2. The variation that can be clearly identified and possibly managed.3. Variation is inherent in the process itself.4. If a process has a capability index of 1 and is running normally (centered on the mean), what percentage of the units would one expect to be defective?5. An alternative to viewing an item as simply good or bad due to it falling in or out of the tolerance range.6. Quality characteristics are classified as either conforming or not conforming to specification.
- For question 1 choose from the following: x bar-chart, c-chart, p-chart, or none of the about. 1. The process involving filling of a high value medicine into standard containers of 50 gms. 2. From a perspective of Statistical Process Control (SPC), a six-sigma process will have which of the following attributes? a) The USL and LSL will be separated by a distance of six sigma b) The process center will be aligned with the LSL c) The number of defects produced by the process will be 0.0018 parts per million d) All of the above 3. Which of the following statements depict the meaning of "total" in the term TQM? a) The total of all efforts put by the employees towards quality b) Total satisfaction of the customers about a company's products and services c) Ensuring every supplier follows quality practices in their work place d) Making quality happen everywhere in an organization by involving everyoneA process generating attribute data has an estimated sigma capability = 3.3. Assuming the process mean is shifted +/- 1.5 sigma from the target value, what is the estimated dpmo? Estimated dpmo = ____.A process filling small bottles with baby formula has a target of 3ounces ± 0.150 ounce. Two hundred bottles from the process were sampled. The results showed the average amount of formula placed in the bottles to be 3.042 ounces. The standard deviation of the amounts was 0.034 ounce. Determine the value of Cpk. Roughly what proportion of bottles meet the specifications? The process capability index (Cpk) is ?? enter your response here (round your response to three decimal places).▼ Slightly more than 80 , 99.99, 99.73, 9095.45 ?? %of the bottles meet the specifications. Which of the number above is slightly more than?
- Five data entry operators work at the data process-ing department of the Birmingham Bank. Each day for 30 days, the number of defective records in a sample of 250 records typedby these operators has been noted, as follows: a) Establish 3s upper and lower control limits.b) Why can the lower control limit not be a negative number? c) The industry standards for the upper and lower control lim-its are 0.10 and 0.01, respectively. What does this imply about Birmingham Bank’s own standards?Explain what might cause a process to be out of control in managing quality ?a quality control process find $45.6 defects for every 7,600 unit of production. what percent of the production is defective?